Advanced Meat Separation Tech: Cryogenic Fat-Lean Process

Publication ID: 24-11856960_0006_PTD
Published: October 26, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Advanced Meat Separation Tech: Cryogenic Fat-Lean Process,” Published Technical Disclosure No. 24-11856960_0006_PTD, Published October 26, 2025, available at https://archive.pr1or.art/24-11856960_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,856,960.

Background and Problem Solved

The original patent 'Separation method of fat and lean using acidic fluid with nanobubbles' has limitations in terms of temperature control, mechanical separation, and sanitization. The present invention addresses these limitations by introducing a cryogenic freezing tunnel, mechanical separator, and sanitized system to improve the overall efficiency and safety of the separation process.

Novelty and Inventive Step

The new claims introduce the use of a cryogenic freezing tunnel, mechanical separator, and sanitized system, which are not present in the original patent. The combination of these components with the cryogenic fluid and nanobubbles provides a novel and non-obvious solution to the limitations of the original patent.

Alternative Embodiments and Variations

Alternative embodiments of the invention could include using different types of cryogenic fluids, varying the temperature range, or incorporating additional sensors to monitor the separation process. Variations could also include using the system for separating other types of materials or implementing the system in different industries.

Potential Commercial Applications and Market

The enhanced fat and lean meat separation system has significant commercial potential in the meat processing industry, providing improved efficiency, safety, and quality of the separation process. The system could be marketed to meat processing companies, slaughterhouses, and other industries that require efficient and safe separation of fat and lean meat.

CPC Classifications

SectionClassGroup
A A22 A22C17/00
A A22 A22C17/0026
A A22 A22C17/08
B B02 B02C23/20
B B03 B03D1/02
B B03 B03D1/1412

Field of Art

Food processing and meat separation technologies, specifically focused on meat processing, cryogenic separation techniques, and pathogen reduction methods in meat processing

Person of Ordinary Skill (PHOSITA) Profile

A food processing engineer with expertise in meat separation technologies, cryogenic processing, mechanical separation techniques, and food safety protocols with 5-10 years of industrial experience

Obviousness Rationale

A PHOSITA would recognize that the PTD's variations represent predictable engineering extensions of the source patent's core method of chilling meat to separate fat and lean components. The introduction of specific technical elements like a cryogenic freezing tunnel, mechanical separator, and sensor-based control systems are logical refinements that would be obvious to implement based on the foundational separation technique disclosed in the original patent.

Obvious Combinations & Variations

Source Patent Element
Chilling meat pieces to create differential mechanical properties between fat and lean meat
PTD Variation
Specifying a precise temperature range of 10°F to 26°F and using a cryogenic freezing tunnel with a conveyor belt
Obviousness Reasoning
Temperature control and mechanical transport are known techniques in food processing, representing a predictable optimization of the original chilling method
Source Patent Element
Reducing pathogen populations on meat surfaces
PTD Variation
Incorporating a sanitized mechanical separator and using nanobubble-enhanced cryogenic fluid
Obviousness Reasoning
Enhancing food safety through sanitization and advanced fluid technologies are standard design choices for a PHOSITA seeking to improve meat processing methods
Source Patent Element
Basic method of separating lean meat and fat
PTD Variation
Adding sensor-based control systems to dynamically adjust fluid flow and conveyor speed based on material composition
Obviousness Reasoning
Adaptive process control is a known technique in industrial processing, representing an obvious enhancement to improve separation efficiency
Source Patent Element
Use of acidic fluid for meat processing
PTD Variation
Implementing centrifugal separation techniques and expanding fluid composition to include nanobubble-enhanced cryogenic fluids
Obviousness Reasoning
Alternative separation techniques and fluid enhancement are predictable variations that a skilled practitioner would consider to optimize meat processing
Source Patent Element
Basic meat separation methodology
PTD Variation
Expanding application to different material types and potential cross-industry implementations
Obviousness Reasoning
Generalizing technical methods across different material types and industries is a standard engineering approach for maximizing technological utility
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11856960, a person having ordinary skill in the art would find the claimed variations in the present technical disclosure to be obvious extensions of the prior art. The disclosed methods and systems represent predictable combinations of known techniques in meat separation technology, utilizing standard engineering approaches to refine and enhance the fundamental separation methodology.

Original Patent Information

Patent NumberUS 11,856,960
TitleSeparation method of fat and lean using acidic fluid with nanobubbles