Advanced Flash Brewed Coffee Concentrate Method

Publication ID: 24-11856964_0006_PTD
Published: October 26, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Advanced Flash Brewed Coffee Concentrate Method,” Published Technical Disclosure No. 24-11856964_0006_PTD, Published October 26, 2025, available at https://archive.pr1or.art/24-11856964_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,856,964.

Background and Problem Solved

Cold brew coffee has gained popularity for its unique flavor profile, but traditional preparation methods are time-consuming and labor-intensive. The original patent, 'Method of producing a flash brewed coffee concentrate', introduced a method for producing flash brewed coffee concentrate. However, it has limitations in terms of flavor profile, shelf-life, and customization options. The present invention addresses these limitations by introducing an enhanced system and method for producing flash brewed coffee concentrate with improved flavor profile, shelf-life, and customizable flavor options.

Novelty and Inventive Step

The present invention introduces several novel features, including the use of a temperature control system to optimize flavor extraction, a heat exchanger for rapid cooling, and a sterile mixing environment to improve shelf-life. The invention also includes a quality control module to ensure consistency in the produced flash brewed coffee concentrate. The customization options for flavor profile and the integration of quality control and automated cleaning and sanitation features are also non-obvious and novel compared to the original patent.

Alternative Embodiments and Variations

Alternative embodiments of the invention could include different brewing module configurations, such as using different brewing vessels or temperature control systems. The chilling module could also be implemented using different cooling methods, such as using a cold plate or a cryogenic fluid. The mixing module could be configured to combine the cooled coffee with different types of concentrated coffee extracts or other ingredients to create unique flavor profiles. The quality control module could also be integrated with other sensors and monitoring systems to ensure consistency in the produced flash brewed coffee concentrate.

Potential Commercial Applications and Market

The present invention has significant commercial potential in the coffee industry, particularly in the cold brew coffee segment. The invention's ability to produce flash brewed coffee concentrate with enhanced flavor profile, improved shelf-life, and customizable flavor options makes it an attractive solution for coffee manufacturers, cafes, and restaurants. The invention could also be used in other industries, such as food service and beverage production, where high-quality coffee concentrates are required.

CPC Classifications

SectionClassGroup
A A23 A23F5/267
A A23 A23F5/04
A A23 A23F5/08
A A23 A23F5/243

Field of Art

Coffee brewing technology, specifically flash brewing and concentrate production techniques, involving thermal processing, extraction methods, and beverage formulation

Person of Ordinary Skill (PHOSITA) Profile

A professional with expertise in food engineering, beverage processing, and thermal extraction techniques, typically holding a degree in food science, chemical engineering, or related field, with practical experience in coffee production and processing technologies

Obviousness Rationale

A PHOSITA would recognize that the PTD's disclosed variations represent predictable extensions of the source patent's core flash brewing methodology, utilizing known engineering techniques to incrementally improve coffee concentrate production through temperature control, cooling methods, and process optimization strategies that are inherent to beverage manufacturing practices.

Obvious Combinations & Variations

Source Patent Element
Flash hot brewing ground coffee at 165-205°F for 5-25 minutes
PTD Variation
Implementing a variable temperature control system with +/- 5°F precision and customizable brewing parameters based on coffee bean type and roast level
Obviousness Reasoning
Temperature optimization is a standard engineering design choice in thermal processing, and a PHOSITA would find it obvious to refine brewing parameters for consistent flavor extraction
Source Patent Element
Mixing hot coffee extract with concentrated coffee extract
PTD Variation
Introducing a sterile mixing environment and quality control module to monitor coffee-to-water ratio and mixing parameters
Obviousness Reasoning
Process control and sanitation are predictable improvements in food manufacturing, representing a known technique for enhancing product consistency and shelf-stability
Source Patent Element
Basic flash brewing method for coffee concentrate production
PTD Variation
Integrating automated cleaning and sanitation modules between production cycles
Obviousness Reasoning
Automated cleaning systems are standard in food processing equipment, representing an obvious solution to prevent cross-contamination and maintain production hygiene
Source Patent Element
Hot coffee extraction at specific temperature and time ranges
PTD Variation
Using a heat exchanger for rapid cooling and implementing a chilling module with precise temperature management
Obviousness Reasoning
Thermal exchange and rapid cooling are well-established techniques in food engineering, representing predictable solutions for managing beverage temperature and preserving flavor characteristics
Source Patent Element
Coffee concentrate production method
PTD Variation
Developing a modular system with configurable brewing, chilling, mixing, and quality control components
Obviousness Reasoning
Modular design is a standard engineering approach for creating flexible manufacturing systems, representing an obvious evolution of existing coffee processing technologies
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11856964 and the disclosed technical variations, a person having ordinary skill in the art would find the claimed innovations obvious, as they represent predictable engineering improvements to known flash brewing methodologies, utilizing standard food processing techniques to optimize coffee concentrate production through incremental enhancements in temperature control, process monitoring, and system configuration.

Original Patent Information

Patent NumberUS 11,856,964
TitleMethod of producing a flash brewed coffee concentrate
Assignee(s)S&D Coffee, Inc.