Advanced Aerosol Delivery System Connector Design

Publication ID: 24-11856988_0001_PTD
Published: October 27, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Advanced Aerosol Delivery System Connector Design,” Published Technical Disclosure No. 24-11856988_0001_PTD, Published October 27, 2025, available at https://archive.pr1or.art/24-11856988_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,856,988.

Background and Problem Solved

The original patent disclosed connectors and cartridges for aerosol delivery systems, but these designs had limitations in terms of performance, safety, and maintenance. The new invention addresses these limitations by introducing innovative solutions that improve the overall user experience and system reliability.

Novelty and Inventive Step

The new claims introduce novel features that are not present in the original patent, including the self-cleaning mechanism, modular cartridge design, real-time monitoring system, dynamic liquid composition management system, and redundant electrical connection system. These features provide a significant improvement over the existing technology and demonstrate a non-obvious inventive step.

Alternative Embodiments and Variations

Alternative embodiments of the invention could include different types of self-cleaning mechanisms, such as ultrasonic cleaning or electrostatic cleaning. The modular cartridge design could be adapted for use with different types of aerosol delivery devices, such as vaping devices or medical inhalers. The real-time monitoring system could be integrated with other safety features, such as automatic shut-off or warning systems.

Potential Commercial Applications and Market

The invention has significant commercial potential in the aerosol delivery device market, particularly in the vaping and e-cigarette industries. The improved performance, safety, and user experience provided by the new design could attract a large customer base and establish a new industry standard. Additionally, the invention could be adapted for use in other industries, such as medical devices or industrial equipment, where aerosol delivery systems are used.

CPC Classifications

SectionClassGroup
A A24 A24F40/42
A A24 A24B15/167
A A24 A24D1/002
A A24 A24D1/14
A A24 A24F7/00
A A24 A24F7/02
A A24 A24F40/46
A A61 A61M11/042
H H01 H01R13/17
H H01 H01R13/6205
H H05 H05B3/20
A A24 A24F40/40
A A61 A61M11/041
A A61 A61M2205/0288
A A61 A61M2205/3368
A A61 A61M2205/50
A A61 A61M2205/584
A A61 A61M2205/587
A A61 A61M2205/8206
H H05 H05B2203/021

Field of Art

Aerosol delivery systems, electronic smoking devices, and associated connector technologies, requiring expertise in electrical engineering, mechanical design, and materials science related to heat-activated delivery systems

Person of Ordinary Skill (PHOSITA) Profile

A professional with advanced engineering degree, experience in electronic device design, understanding of thermal and electrical systems, familiar with modular electronic component integration and aerosol generation technologies

Obviousness Rationale

A PHOSITA would recognize that the proposed variations represent predictable extensions of existing aerosol delivery system technologies, utilizing standard engineering problem-solving approaches to address known limitations in connector and cartridge designs. The disclosed improvements represent incremental advancements that would be obvious to implement using known techniques and design principles within the field. The modular and safety-oriented modifications align with standard engineering practices for iterative device improvement.

Obvious Combinations & Variations

Source Patent Element
Magnetic mechanical connection between cartridge and control device
PTD Variation
Self-cleaning mechanism integrated into connector design
Obviousness Reasoning
A PHOSITA would recognize that preventing residue buildup is a predictable design challenge with modular connectors, and would find multiple standard cleaning techniques obvious to implement
Source Patent Element
Electrical connection via conductive plugs
PTD Variation
Redundant electrical connection system ensuring continuous operation
Obviousness Reasoning
Implementing redundant electrical pathways is a known reliability engineering technique for critical electronic systems, representing a straightforward design optimization
Source Patent Element
Liquid composition contained within cartridge tank
PTD Variation
Dynamic liquid composition management system adjusting dispensation based on usage patterns
Obviousness Reasoning
Adaptive dispensation represents a predictable software and sensor integration improvement, utilizing standard control system design principles
Source Patent Element
Interchangeable cartridge design
PTD Variation
Modular cartridge design with customizable and upgradeable components
Obviousness Reasoning
Enhancing modularity through standardized component interfaces is a standard engineering approach to increasing device flexibility and user customization
Source Patent Element
Electrical heat generation for aerosol production
PTD Variation
Real-time monitoring system detecting operational anomalies
Obviousness Reasoning
Implementing safety monitoring represents a predictable design improvement using standard sensor integration and control system techniques
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11856988, a person having ordinary skill in the art would find the claimed variations of the present technical disclosure to be obvious extensions of existing aerosol delivery system technologies. The proposed modifications represent predictable combinations of known techniques, utilizing standard engineering problem-solving approaches that would be apparent to a skilled practitioner in the field of electronic smoking and aerosol generation devices.

Original Patent Information

Patent NumberUS 11,856,988
TitleConnectors for forming electrical and mechanical connections between interchangeable units in an aerosol delivery system
Assignee(s)RAI Strategic Holdings, Inc.