Advanced Knitted Footwear: Smart Performance Technology

Publication ID: 24-11857022_0006_PTD
Published: October 27, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Advanced Knitted Footwear: Smart Performance Technology,” Published Technical Disclosure No. 24-11857022_0006_PTD, Published October 27, 2025, available at https://archive.pr1or.art/24-11857022_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,022.

Background and Problem Solved

Conventional knitted components in footwear often suffer from limited tensile strength, lack of customization, and inadequate performance. The original patent disclosed an article of footwear incorporating a knitted component with an integrally knit contoured portion, but it had limitations in terms of tensile strand density, foot shape accommodation, and electronic integration. The present invention addresses these limitations by introducing novel systems, methods, and components that enhance the overall performance of knitted components in footwear.

Novelty and Inventive Step

The present invention's novelty lies in its comprehensive approach to addressing the limitations of conventional knitted components. The inventive step is characterized by the introduction of adaptive, customized, and electronically integrated knitted components that enhance footwear performance and user experience.

Alternative Embodiments and Variations

Alternative embodiments of the invention could include the use of different materials, such as smart fabrics or nanomaterials, to enhance the performance of the knitted components. Variations of the invention could also involve the integration of additional features, such as temperature control or health monitoring, to further expand the functionality of the footwear.

Potential Commercial Applications and Market

The present invention has significant commercial potential in the athletic footwear industry, with potential applications in high-performance sports shoes, hiking boots, and other specialized footwear. The invention's focus on customization, adaptability, and electronic integration also positions it for success in the growing market for smart, wearable technologies.

CPC Classifications

SectionClassGroup
A A43 A43B1/04
A A43 A43B1/0063
A A43 A43B23/021
A A43 A43B23/025
A A43 A43B23/0215
A A43 A43B23/0235
A A43 A43B23/0245
A A43 A43B23/0265
A A43 A43B23/0275
A A43 A43B23/042
A A43 A43C1/04
D D04 D04B1/123
D D10 D10B2403/0213
D D10 D10B2403/02411
D D10 D10B2403/032
D D10 D10B2501/043

Field of Art

Footwear design and manufacturing, specifically focusing on knitted components for athletic and performance footwear, with expertise in textile engineering, material science, and advanced manufacturing techniques

Person of Ordinary Skill (PHOSITA) Profile

A professional with advanced degree in textile or materials engineering, 5-7 years of experience in footwear design, familiar with advanced knitting technologies, 3D modeling, and material performance optimization

Obviousness Rationale

A PHOSITA would recognize that the PTD's variations represent predictable extensions of the source patent's core teachings about knitted footwear components. The disclosed innovations leverage known techniques in textile engineering and electronic integration that would be readily apparent to someone skilled in footwear design and manufacturing. The modifications represent logical combinations of existing technologies with the foundational knitted component approach established in the source patent.

Obvious Combinations & Variations

Source Patent Element
Unitary knit construction with base and side portions having tensile strands
PTD Variation
3D modeling for customized knitted component tailored to individual foot shape
Obviousness Reasoning
Customization through 3D modeling is a predictable design optimization technique that a PHOSITA would recognize as a straightforward application of existing digital design technologies to the established knitted component framework
Source Patent Element
Knitted component with overlapping layers and spacer strands
PTD Variation
Integration of sensors and actuators to dynamically adjust component shape and tension
Obviousness Reasoning
Embedding electronic components into textile structures is a known technique in smart textile design, representing a predictable enhancement of the existing layered knit construction
Source Patent Element
Monofilament material with spacer strand connections
PTD Variation
Use of conductive yarns and embedded electronic components
Obviousness Reasoning
Modifying yarn composition to introduce functional properties is a standard design approach in textile engineering, with predictable methods for integrating electronic functionality
Source Patent Element
Knitted base portion coextensive with sole structure
PTD Variation
Reinforced tensile strand pattern and integrated cushioning system
Obviousness Reasoning
Performance optimization through strategic material reinforcement is a routine design choice for a PHOSITA seeking to enhance footwear component functionality
Source Patent Element
Integrally knit contoured portion with multiple layers
PTD Variation
Smart fabric implementation with temperature control and health monitoring features
Obviousness Reasoning
Expanding functional capabilities through material science innovations represents a predictable progression in advanced textile design, leveraging known techniques for integrating sensing and responsive technologies
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857022 and the comprehensive technical variations disclosed herein, a person having ordinary skill in the art would find the claimed innovations obvious and lacking in non-obvious inventive merit. The disclosed modifications represent predictable combinations of known techniques in knitted footwear component design, textile engineering, and electronic integration, thereby rendering subsequent claims obvious under 35 U.S.C. Section 103.

Original Patent Information

Patent NumberUS 11,857,022
TitleArticle of footwear incorporating a knitted component with tensile strand
Assignee(s)NIKE, Inc.