Advanced Digital Molding for Custom Manufacturing

Publication ID: 24-11857023_0007_PTD
Published: October 27, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Advanced Digital Molding for Custom Manufacturing,” Published Technical Disclosure No. 24-11857023_0007_PTD, Published October 27, 2025, available at https://archive.pr1or.art/24-11857023_0007_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,023.

Background and Problem Solved

The original patent disclosed digital molding technology for manufacturing articles such as footwear. However, this technology has limitations in terms of its application to other industries. The present invention addresses this limitation by applying the core technology to entirely different fields, providing a solution for customized production with varying properties.

Novelty and Inventive Step

The new claims introduce a novel application of digital molding technology to diverse industries, providing a non-obvious solution for customized production with varying properties. The inventive step lies in the adaptation of the original technology to address the specific needs of each industry, resulting in a new and innovative approach to manufacturing.

Alternative Embodiments and Variations

Alternative embodiments of the invention may include varying the type of curable liquid, the design of the mold, or the substrate material used. Additionally, the system could be modified to accommodate different industries or applications, such as aerospace or automotive, by adjusting the properties of the mold and the curable liquid.

Potential Commercial Applications and Market

The invention has significant commercial potential in various industries, including jewelry, prosthetics, eyewear, implants, and medical devices. The ability to create customized products with unique properties addresses a growing demand for personalized solutions, offering a competitive advantage in the market. The invention could also enable new business models, such as on-demand production and bespoke manufacturing, with potential for high revenue growth.

CPC Classifications

SectionClassGroup
A A43 A43B1/14
A A43 A43B3/34
A A43 A43B13/04
A A43 A43B17/003
A A43 A43B17/14
A A43 A43B23/0215
A A43 A43D1/00
A A43 A43D1/02
A A43 A43D999/00
B B29 B29C64/112
B B29 B29C64/209
B B29 B29C64/336
B B29 B29C64/393
B B29 B29D35/00
B B29 B29D35/12
B B33 B33Y10/00
B B33 B33Y30/00
B B33 B33Y50/02
B B33 B33Y70/00
A A43 A43B5/00
A A43 A43D2200/60
B B29 B29K2075/00
B B29 B29K2105/04
B B29 B29K2713/00
B B29 B29L2031/50
B B33 B33Y80/00

Field of Art

Advanced manufacturing and additive manufacturing technologies, with specific expertise in three-dimensional printing, molding techniques, and material science for customized production processes across medical, prosthetic, and consumer product domains

Person of Ordinary Skill (PHOSITA) Profile

A skilled practitioner with advanced engineering degrees, expertise in digital fabrication, material property manipulation, and cross-domain manufacturing techniques, capable of translating digital design principles across different industrial applications

Obviousness Rationale

The source patent's digital molding technology provides a foundational framework for creating customized articles with variable material properties using robotic printing techniques. A PHOSITA would recognize that the core technological principles of gradient material deposition and three-dimensional printing can be readily adapted to diverse industries by systematically modifying mold design, material composition, and printing parameters. The PTD's variations represent predictable extensions of the source patent's core technological innovations, demonstrating how a skilled practitioner would naturally apply the disclosed method to solve domain-specific manufacturing challenges.

Obvious Combinations & Variations

Source Patent Element
Dispensing curable liquid with varied composition through a robotic printing nozzle
PTD Variation
Applying the same liquid dispensing technique to create customized medical implants with gradient properties
Obviousness Reasoning
Known technique of material gradient control applied to a new domain with predictable results in personalized medical manufacturing
Source Patent Element
Three-dimensionally printed mold with ability to deposit multiple material compositions
PTD Variation
Creating jewelry with integrated material gradients using identical printing methodology
Obviousness Reasoning
Transferring digital fabrication principles across manufacturing domains represents a standard design choice for a skilled practitioner
Source Patent Element
Robotic gantry for precise material deposition with variable composition
PTD Variation
Developing surgical guides with localized property variations matching specific anatomical requirements
Obviousness Reasoning
Adapting precise printing techniques to medical device manufacturing represents an obvious technological translation
Source Patent Element
Method of curing liquid materials with integrated pigment components
PTD Variation
Creating eyewear with integrated optical property gradients in lens and frame structures
Obviousness Reasoning
Extending material property manipulation techniques to optical manufacturing represents a predictable innovation
Source Patent Element
Transferring partially cured material to a substrate with controlled adhesion
PTD Variation
Developing prosthetic interfaces with customized material transitions and bonding characteristics
Obviousness Reasoning
Applying substrate transfer techniques to biomechanical design represents a logical technological progression
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857023, a Person Having Ordinary Skill In The Art would find the disclosed variations in medical, prosthetic, and consumer product manufacturing to be obvious extensions of the fundamental digital molding methodology. The systematic application of gradient material deposition techniques across diverse domains represents a predictable technological adaptation that lacks inventive complexity, thereby rendering potential claims in these areas unpatentable as obvious variations of the prior art.

Original Patent Information

Patent NumberUS 11,857,023
TitleDigital molding and associated articles and methods
Assignee(s)Kornit Digital Technologies Ltd.