AI-Powered Custom Footwear Design & Health Monitoring System

Publication ID: 24-11857023_0010_PTD
Published: October 27, 2025
Category:Future Evolutions & Paradigm Shifts

Legal Citation

pr1or.art Inc., “AI-Powered Custom Footwear Design & Health Monitoring System,” Published Technical Disclosure No. 24-11857023_0010_PTD, Published October 27, 2025, available at https://archive.pr1or.art/24-11857023_0010_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,023.

Background and Problem Solved

The original patent disclosed a method for three-dimensionally printed molds for manufacturing articles such as footwear. However, this approach has limitations in terms of material properties, geometries, and user-specific customization. The present invention addresses these limitations by introducing a holistic system that predicts optimal material properties and geometries for a specific user's foot, creates customized, adaptive footwear, and provides real-time foot health monitoring.

Novelty and Inventive Step

The present invention introduces a paradigm shift in footwear manufacturing by integrating AI-driven design, hybrid 3D printing and knitting, and real-time foot health monitoring. The new claims are novel and non-obvious compared to the original patent, as they enable the creation of customized, adaptive footwear with unprecedented comfort, flexibility, and sustainability.

Alternative Embodiments and Variations

Alternative embodiments of the invention could include the use of different AI algorithms, material libraries, or 3D printing technologies. Variations could also include the integration of additional sensors or features, such as temperature control or antimicrobial properties, into the footwear components.

Potential Commercial Applications and Market

The present invention has significant commercial potential in the footwear industry, with applications in athletic, fashion, and orthotic footwear. The system's ability to create customized, adaptive footwear with real-time foot health monitoring could disrupt the traditional footwear manufacturing process, providing a competitive advantage for companies that adopt this technology. Additionally, the cloud-based platform for collaborative design, prototyping, and production could accelerate innovation and reduce environmental impact in the footwear industry.

CPC Classifications

SectionClassGroup
A A43 A43B1/14
A A43 A43B3/34
A A43 A43B13/04
A A43 A43B17/003
A A43 A43B17/14
A A43 A43B23/0215
A A43 A43D1/00
A A43 A43D1/02
A A43 A43D999/00
B B29 B29C64/112
B B29 B29C64/209
B B29 B29C64/336
B B29 B29C64/393
B B29 B29D35/00
B B29 B29D35/12
B B33 B33Y10/00
B B33 B33Y30/00
B B33 B33Y50/02
B B33 B33Y70/00
A A43 A43B5/00
A A43 A43D2200/60
B B29 B29K2075/00
B B29 B29K2105/04
B B29 B29K2713/00
B B29 B29L2031/50
B B33 B33Y80/00

Original Patent Information

Patent NumberUS 11,857,023
TitleDigital molding and associated articles and methods
Assignee(s)Kornit Digital Technologies Ltd.