AI-Powered Molded Component Manufacturing Innovation

Publication ID: 24-11857025_0003_PTD
Published: October 27, 2025
Category:Synergistic Combinations

Legal Citation

pr1or.art Inc., “AI-Powered Molded Component Manufacturing Innovation,” Published Technical Disclosure No. 24-11857025_0003_PTD, Published October 27, 2025, available at https://archive.pr1or.art/24-11857025_0003_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,025.

Background and Problem Solved

The original patent disclosed a system and method for forming molded components with inserts. However, this invention had limitations in terms of material selection, quality control, and customization. The new invention addresses these limitations by incorporating AI-powered material selection, IoT-enabled insert tracking, blockchain-based quality control, and decentralized design optimization, enabling the creation of customized molded components with improved properties.

Novelty and Inventive Step

The new claims introduce a novel synergistic combination of AI, IoT, blockchain, and new materials, which is not obvious from the original patent. The integration of these technologies enables a more powerful system for forming molded components with inserts, providing improved durability, performance, and quality control.

Alternative Embodiments and Variations

Alternative embodiments of the invention may include varying the type of materials used, modifying the design of the insert, or incorporating additional sensors for real-time monitoring. Variations may also include integrating other technologies such as robotics or machine learning to further enhance the molding process.

Potential Commercial Applications and Market

The invention has significant commercial potential in the sports equipment, automotive, and aerospace industries, where customized molded components with improved properties are highly valued. The invention's ability to enhance durability, performance, and quality control makes it an attractive solution for companies seeking to improve their manufacturing processes and product offerings.

CPC Classifications

SectionClassGroup
A A43 A43B13/04
B B29 B29D35/0018
B B29 B29D35/122
B B29 B29D35/14
B B29 B29D35/142

Original Patent Information

Patent NumberUS 11,857,025
TitleSystem and method for forming a molded component with an insert
Assignee(s)NIKE, Inc.