Enhanced Suturing System for Improved Efficiency and Safety

Publication ID: 24-11857177_0001_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Suturing System for Improved Efficiency and Safety,” Published Technical Disclosure No. 24-11857177_0001_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857177_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,177.

Summary of the Inventive Concept

The present disclosure relates to an enhanced suturing system that improves upon the original method for suturing along a path by incorporating adjustable pitch spiral suturing needles, built-in sensors, self-cleaning mechanisms, detachable tips, and automated needle tip alignment features to ensure efficient, safe, and reliable suturing.

Background and Problem Solved

The original patent for the method for suturing along a path and apparatus thereof has inherent limitations, such as fixed pitch spiral suturing needles, lack of real-time sutured material elasticity detection, and potential suture material accumulation and jamming issues. The present inventive concept addresses these limitations by introducing novel features that enhance the overall suturing experience.

Detailed Description of the Inventive Concept

The enhanced suturing system comprises a spiral suturing needle with an adjustable pitch to accommodate varying sutured material thicknesses, a driving mechanism configured to adjust the pitch of the spiral suturing needle in real-time, and a built-in sensor to detect the sutured material's elasticity and adjust the suturing force accordingly. Additionally, the system features a self-cleaning suture-taking-up mechanism to prevent suture material accumulation and jamming, and a suture-feeding mechanism with a tension control system to ensure consistent suture tension. Furthermore, the spiral suturing needle has a detachable tip to facilitate easy replacement and minimize downtime, and the driving mechanism is equipped with an automated needle tip alignment feature.

Novelty and Inventive Step

The new claims introduce novel features such as adjustable pitch spiral suturing needles, built-in sensors, self-cleaning mechanisms, detachable tips, and automated needle tip alignment features, which are not present in the original patent. These features provide significant improvements in terms of efficiency, safety, and reliability, making the enhanced suturing system a non-obvious advancement over the prior art.

Alternative Embodiments and Variations

Alternative embodiments of the enhanced suturing system may include varying the design of the spiral suturing needle, incorporating additional sensors or mechanisms to further optimize the suturing process, or integrating the system with other medical instruments or devices. Variations of the system could also be developed for specific medical specialties or procedures, such as cardiovascular or neurosurgery.

Potential Commercial Applications and Market

The enhanced suturing system has significant commercial potential in the medical device industry, particularly in the fields of cardiovascular, neurosurgery, and orthopedic surgery. The system's improved efficiency, safety, and reliability make it an attractive solution for hospitals, clinics, and medical research institutions, with potential for widespread adoption and revenue growth.

CPC Classifications

SectionClassGroup
A A61 A61B17/0469
A A61 A61B17/0491
A A61 A61B2017/00367
A A61 A61B2017/047
A A61 A61B2017/0475
A A61 A61B2017/0479
A A61 A61B2017/0496
A A61 A61B2017/0498
A A61 A61B2017/06076
A A61 A61F2002/075
A A61 A61F2240/001

Field of Art

Medical device engineering, specifically surgical instrumentation for precision suturing techniques, focusing on minimally invasive medical procedures involving complex needle and suture mechanisms

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or medical device designer with advanced degree, expertise in mechanical design, familiarity with surgical instrumentation, understanding of medical device optimization techniques, and knowledge of biomechanical interactions

Obviousness Rationale

A PHOSITA would recognize that the disclosed variations represent incremental improvements to the existing suturing apparatus that leverage known design optimization strategies. The modifications address predictable engineering challenges in surgical instrumentation by introducing sensor-based control, adaptive mechanisms, and modular design elements. These variations would be considered straightforward extensions of the source patent's core technological framework, utilizing standard engineering problem-solving approaches.

Obvious Combinations & Variations

Source Patent Element
Spiral suturing needle with fixed geometric configuration
PTD Variation
Spiral suturing needle with adjustable pitch to accommodate varying material thicknesses
Obviousness Reasoning
A PHOSITA would recognize that needle pitch adjustment is a predictable design optimization technique for accommodating different tissue types, representing a known method of enhancing surgical instrument versatility
Source Patent Element
Mechanical driving mechanism for needle movement
PTD Variation
Driving mechanism with built-in sensors to detect material elasticity and adjust suturing force
Obviousness Reasoning
Integrating feedback sensors into mechanical systems is a standard engineering approach for adaptive control, representing a predictable technological enhancement with foreseeable benefits in precision medical instrumentation
Source Patent Element
Basic suture-taking-up mechanism
PTD Variation
Self-cleaning suture-taking-up mechanism to prevent material accumulation and jamming
Obviousness Reasoning
Implementing self-cleaning features is a routine design solution to address known mechanical wear and contamination issues, representing a logical extension of existing mechanical design principles
Source Patent Element
Fixed suturing needle configuration
PTD Variation
Spiral suturing needle with detachable tip for easy replacement and minimized downtime
Obviousness Reasoning
Modular design with replaceable components is a standard engineering approach to improving maintenance and reducing equipment replacement costs, representing a predictable design optimization strategy
Source Patent Element
Mechanical suturing apparatus
PTD Variation
Suturing system with automated needle tip alignment feature
Obviousness Reasoning
Implementing automated alignment mechanisms is a known technique for improving precision and reducing human error in mechanical systems, representing a foreseeable technological enhancement
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857177 and the comprehensive technical variations disclosed herein, a person of ordinary skill in the art would find the claimed innovations obvious and lacking inventive step. The published technical disclosure demonstrates that the claimed enhancements represent predictable design optimizations within the established technological framework of surgical suturing apparatus, thereby rendering subsequent claims of novelty invalid under 35 U.S.C. Section 103.

Original Patent Information

Patent NumberUS 11,857,177
TitleMethod for suturing along path and apparatus thereof
Assignee(s)Jiangnan University