Enhanced Robotic Surgical Stapling Devices and Methods

Publication ID: 24-11857181_0001_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Robotic Surgical Stapling Devices and Methods,” Published Technical Disclosure No. 24-11857181_0001_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857181_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,181.

Summary of the Inventive Concept

This inventive concept introduces a series of direct improvements and enhancements to robotic surgical stapling devices, focusing on ergonomics, precision, safety, and efficiency. These advancements enable surgeons to perform procedures with increased accuracy, reduced fatigue, and improved patient outcomes.

Background and Problem Solved

The original patent described a robotic surgical stapling device with limitations in ergonomics, precision, and safety. This new inventive concept addresses these limitations by introducing contoured handles, automatic staple cartridge alignment, malfunction detection, staple tracking, and integrated sterilization capabilities.

Detailed Description of the Inventive Concept

Claim 1 introduces a contoured handle designed to reduce fatigue during prolonged surgical procedures. Claim 2 presents a method for enhancing surgical precision by detecting misalignment between the staple cartridge and firing assembly, and automatically adjusting the staple cartridge to align with the firing assembly. Claim 3 incorporates a sensor and control unit to detect and respond to malfunctions in the firing assembly, enhancing safety features. Claim 4 describes a system for optimizing staple deployment, comprising a staple tracking module and predictive analytics module to forecast staple depletion and provide alerts to the surgeon. Claim 5 integrates a sterilization chamber and UV-C light source into the device, improving sterilization capabilities.

Novelty and Inventive Step

The new claims introduce novel and non-obvious features that improve the original patent's design. The contoured handle, automatic staple cartridge alignment, malfunction detection, staple tracking, and integrated sterilization capabilities provide a significant inventive step, enhancing the overall functionality and safety of the robotic surgical stapling device.

Alternative Embodiments and Variations

Alternative embodiments may include adjustable handle ergonomics, real-time staple tracking displays, or modular sterilization chambers. Variations could involve integrating the inventive concept with existing robotic surgical systems or developing standalone devices.

Potential Commercial Applications and Market

The enhanced robotic surgical stapling devices and methods have significant commercial potential in the medical device industry, particularly in laparoscopic and endoscopic procedures. The target market includes hospitals, surgical centers, and medical research institutions.

CPC Classifications

SectionClassGroup
A A61 A61B17/068
A A61 A61B17/00234
A A61 A61B17/0684
A A61 A61B17/072
A A61 A61B17/07207
A A61 A61B17/105
A A61 A61B17/32
A A61 A61B17/320068
A A61 A61B34/30
A A61 A61B18/1445
A A61 A61B50/30
A A61 A61B50/36
A A61 A61B2017/00115
A A61 A61B2017/00314
A A61 A61B2017/00323
A A61 A61B2017/00367
A A61 A61B2017/00398
A A61 A61B2017/00473
A A61 A61B2017/00477
A A61 A61B2017/00685
A A61 A61B2017/00734
A A61 A61B2017/0688
A A61 A61B2017/07257
A A61 A61B2017/07271
A A61 A61B2017/07278
A A61 A61B2017/07285
A A61 A61B2017/2905
A A61 A61B2017/2923
A A61 A61B2017/2927
A A61 A61B2017/2933
A A61 A61B2017/2937
A A61 A61B2017/2943
A A61 A61B2017/320069
A A61 A61B2017/320071
A A61 A61B2018/1455
A A61 A61B2034/302
A A61 A61B2090/0811
Y Y10 Y10T29/53

Field of Art

Robotic surgical instrumentation, specifically surgical stapling devices with complex mechanical and control systems for precise tissue manipulation and staple deployment

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer with expertise in robotic surgical systems, mechanical design, control systems, and medical device ergonomics, typically holding a master's or doctoral degree with 3-5 years of specialized experience

Obviousness Rationale

A PHOSITA would recognize that the PTD's variations represent incremental improvements to the source patent's robotic surgical stapling device, utilizing known techniques in medical device design to enhance functionality, safety, and user experience. The disclosed modifications leverage standard engineering approaches to address known limitations in surgical instrumentation, such as user fatigue, precision alignment, and device sterilization. These variations would be considered predictable extensions of existing technological capabilities within robotic surgical systems.

Obvious Combinations & Variations

Source Patent Element
Rotatable shaft with end effector for surgical stapling
PTD Variation
Contoured handle with ergonomic design to reduce user fatigue
Obviousness Reasoning
Ergonomic handle design is a known technique for reducing user strain in surgical instruments, representing a predictable design optimization for prolonged surgical procedures
Source Patent Element
Firing assembly for staple deployment
PTD Variation
Sensor and control unit to detect firing assembly malfunctions
Obviousness Reasoning
Safety monitoring systems are standard practice in medical devices, with predictable implementation using existing sensor and control technologies
Source Patent Element
Robotic surgical stapling device with mechanical components
PTD Variation
Integrated sterilization chamber with UV-C light source
Obviousness Reasoning
Medical device sterilization techniques are well-established, and integrating sterilization mechanisms represents a known approach to improving device hygiene and patient safety
Source Patent Element
Mechanical gear mechanism for staple firing
PTD Variation
Staple tracking module with predictive analytics for deployment monitoring
Obviousness Reasoning
Implementing monitoring and predictive systems is a standard engineering approach for improving device performance and reliability, using known data tracking and analytics techniques
Source Patent Element
Robotic surgical stapling device with alignment mechanisms
PTD Variation
Automatic staple cartridge alignment detection and correction system
Obviousness Reasoning
Precision alignment techniques are common in robotic surgical systems, representing a predictable solution to improving device accuracy and performance
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857181 and the technical variations disclosed herein, a person having ordinary skill in the art would find the claimed innovations obvious and lacking inventive step. The proposed modifications represent predictable engineering solutions that would be apparent to a skilled practitioner, utilizing known techniques to enhance robotic surgical stapling device functionality, safety, and user experience.

Original Patent Information

Patent NumberUS 11,857,181
TitleRobotically-controlled shaft based rotary drive systems for surgical instruments
Assignee(s)Cilag GmbH International