Enhanced Surgical Instrument with Adaptive Gear Ratio and Real-Time Feedback

Publication ID: 24-11857184_0006_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Surgical Instrument with Adaptive Gear Ratio and Real-Time Feedback,” Published Technical Disclosure No. 24-11857184_0006_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857184_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,184.

Summary of the Inventive Concept

An improved surgical instrument that optimizes tissue cutting and stapling operations through a variable gear ratio and real-time feedback, ensuring precise and efficient surgical procedures.

Background and Problem Solved

The original patent disclosed a surgical instrument with a rotation-driven and translation-driven tissue cutting knife. However, this design had limitations in terms of efficiency and precision. The new inventive concept addresses these limitations by introducing an adaptive gear ratio and real-time feedback mechanism, enabling the instrument to adjust to varying tissue types and conditions.

Detailed Description of the Inventive Concept

The enhanced surgical instrument features a firing drive comprising a motor and a gear train with a variable gear ratio. This gear train is designed to optimize tissue cutting and stapling operations by adjusting the gear ratio in real-time based on feedback from sensors monitoring the procedure. The motor is controlled by a microprocessor that receives input from the sensors and adjusts the gear ratio accordingly. Additionally, the instrument includes a control unit that receives feedback from the instrument and adjusts the firing drive to ensure optimal performance.

Novelty and Inventive Step

The new claims introduce the concept of an adaptive gear ratio and real-time feedback mechanism, which is not present in the original patent. This inventive step enables the surgical instrument to dynamically adjust to varying tissue types and conditions, ensuring precise and efficient surgical procedures.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include the use of different types of sensors, such as force sensors or temperature sensors, to monitor the surgical procedure. Additionally, the control unit could be integrated into the surgical instrument itself or remain as a separate component.

Potential Commercial Applications and Market

The enhanced surgical instrument has significant commercial potential in the medical device industry, particularly in the areas of laparoscopic and endoscopic surgery. The instrument's ability to optimize tissue cutting and stapling operations could lead to improved patient outcomes, reduced recovery times, and increased efficiency in surgical procedures.

CPC Classifications

SectionClassGroup
A A61 A61B17/072
A A61 A61B17/07207
A A61 A61B2017/07264
A A61 A61B2017/07271
A A61 A61B2017/07278
A A61 A61B2017/07285

Field of Art

Surgical instrument design, specifically electromechanical surgical cutting and stapling devices with complex mechanical drive systems for tissue manipulation

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer with expertise in mechanical design, electromechanical systems, surgical instrumentation, with knowledge of gear trains, motor control, and precision medical device engineering

Obviousness Rationale

A PHOSITA would recognize that adding adaptive gear ratio and real-time feedback mechanisms to a surgical instrument represents a predictable engineering solution for improving precision and performance. The source patent establishes a foundational design for a surgical cutting instrument, and the PTD introduces standard control engineering techniques to enhance operational flexibility. These modifications represent incremental improvements using known technological approaches within surgical instrument design.

Obvious Combinations & Variations

Source Patent Element
Rotatable drive shaft with variable translation rates relative to first jaw
PTD Variation
Adding a microprocessor-controlled motor with variable gear ratio to dynamically adjust translation rates
Obviousness Reasoning
Predictable application of standard control engineering principles to optimize mechanical performance, representing a design choice for improving instrument precision
Source Patent Element
Surgical instrument with multiple jaw configurations
PTD Variation
Incorporating sensor-based feedback to monitor tissue cutting and adjust operational parameters
Obviousness Reasoning
Known technique of adding sensing and adaptive control to mechanical systems, providing a predictable enhancement to surgical instrument functionality
Source Patent Element
Tissue cutting knife with translational mechanisms
PTD Variation
Implementing a control unit that receives real-time feedback and dynamically adjusts firing drive performance
Obviousness Reasoning
Applying standard control system design principles to improve surgical instrument responsiveness and precision, representing an obvious engineering solution
Source Patent Element
Electric motor-driven surgical instrument
PTD Variation
Adding a variable gear train to modulate motor output based on operational conditions
Obviousness Reasoning
Utilizing well-established mechanical engineering techniques to provide flexible power transmission and performance optimization
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857184 and the disclosed technical variations, a person having ordinary skill in the art would find the claimed surgical instrument modifications obvious. The published technical disclosure demonstrates that adding adaptive gear ratio, sensor-based feedback, and microprocessor control represents a predictable engineering solution within the established technological framework of surgical instrument design, thereby rendering subsequent claims of similar technological variations unpatentable under 35 U.S.C. Section 103.

Original Patent Information

Patent NumberUS 11,857,184
TitleSurgical instrument comprising a rotation-driven and translation-driven tissue cutting knife
Assignee(s)Cilag GmbH International