Enhanced Surgical Stapling Device with Improved Shipping Cap and Reload Assembly

Publication ID: 24-11857185_0001_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Surgical Stapling Device with Improved Shipping Cap and Reload Assembly,” Published Technical Disclosure No. 24-11857185_0001_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857185_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,185.

Summary of the Inventive Concept

An enhanced surgical stapling device with a shipping cap and reload assembly that provides improved installation, visualization, and tactile feedback, addressing limitations of existing devices.

Background and Problem Solved

The original patent (CROSS-REFERENCE TO RELATED APPLICATIONS) disclosed a surgical stapling device with a shipping cap, but it had limitations in terms of installation, visualization, and tactile feedback. The new inventive concept addresses these limitations by introducing a reload assembly with a visual indicator, mechanical interlock, and tactile indicator, ensuring proper installation and reducing the risk of staple jamming.

Detailed Description of the Inventive Concept

The enhanced surgical stapling device comprises a reload assembly with a cartridge assembly and a shipping cap. The shipping cap includes a visual indicator that signals when the reload assembly is properly installed on the surgical stapling device. The reload assembly is secured to the surgical stapling device through a mechanical interlock, preventing incorrect installation. Additionally, the device features an end effector with a staple cartridge having staple cavities arranged in a spiral or staggered pattern to reduce staple jamming. A deployment member with a tactile indicator provides feedback to the clinician when the alignment pin reaches the advanced position, ensuring proper engagement with the anvil assembly.

Novelty and Inventive Step

The new claims introduce a reload assembly with a visual indicator, mechanical interlock, and tactile indicator, which are not present in the original patent. These features provide a novel and non-obvious solution to the limitations of existing surgical stapling devices.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include varying the design of the visual indicator, mechanical interlock, or tactile indicator. Additionally, the staple cartridge could be designed with different patterns or arrangements of staple cavities to further reduce staple jamming.

Potential Commercial Applications and Market

The enhanced surgical stapling device has significant commercial potential in the medical device industry, particularly in the areas of laparoscopic and endoscopic surgery. The improved installation, visualization, and tactile feedback features could lead to increased adoption and market share.

CPC Classifications

SectionClassGroup
A A61 A61B17/072
A A61 A61B90/03
A A61 A61B2017/07271
A A61 A61B2090/038

Field of Art

Surgical instrumentation, specifically surgical stapling devices with complex mechanical reload and deployment mechanisms, requiring advanced mechanical engineering and medical device design expertise

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer with 3-5 years experience in surgical instrument design, familiar with mechanical interlocking systems, staple deployment mechanisms, and medical device safety protocols

Obviousness Rationale

A person of ordinary skill would recognize that the PTD's variations represent incremental improvements using standard design techniques in surgical stapling technology. The proposed modifications address known limitations in existing devices through predictable combinations of mechanical elements and user interaction features. These variations demonstrate standard problem-solving approaches within surgical device engineering, utilizing known techniques to enhance usability and performance.

Obvious Combinations & Variations

Source Patent Element
Surgical stapling device with alignment pin and deployment mechanism
PTD Variation
Adding a tactile indicator to provide feedback during alignment pin movement
Obviousness Reasoning
Providing user feedback is a known design technique for improving device usability, representing a predictable solution to enhance user interaction with mechanical medical devices
Source Patent Element
Reload assembly installation mechanism
PTD Variation
Incorporating a visual and mechanical interlock indicator for proper installation
Obviousness Reasoning
Safety-oriented design improvements that prevent incorrect device assembly are standard engineering practices, especially in medical device contexts where precise installation is critical
Source Patent Element
Staple cartridge with linear staple arrangement
PTD Variation
Modifying staple cavity arrangement to spiral or staggered patterns to reduce jamming
Obviousness Reasoning
Optimizing geometric arrangements to improve mechanical performance is a routine design approach, representing an obvious solution to a known technical problem in staple deployment
Source Patent Element
Basic shipping cap design for surgical stapling device
PTD Variation
Enhanced shipping cap with integrated visual and mechanical installation indicators
Obviousness Reasoning
Improving protective and functional elements of existing device components through additional features represents a standard design evolution approach
Source Patent Element
Surgical stapling device end effector
PTD Variation
Adding mechanical feedback and installation verification mechanisms
Obviousness Reasoning
Incorporating additional safety and usability features through known mechanical techniques constitutes an obvious design improvement within the field
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857185, a person having ordinary skill in the art would find the technical variations disclosed herein to be obvious modifications representing standard design approaches in surgical stapling device technology. The proposed enhancements represent predictable combinations of known mechanical elements designed to improve device usability, safety, and performance through incremental engineering solutions.

Original Patent Information

Patent NumberUS 11,857,185
TitleSurgical stapling device with shipping cap
Assignee(s)Covidien LP