Enhanced Articulation Assemblies for Surgical Instruments

Publication ID: 24-11857188_0006_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Articulation Assemblies for Surgical Instruments,” Published Technical Disclosure No. 24-11857188_0006_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857188_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,188.

Summary of the Inventive Concept

The present inventive concept discloses novel enhancements to articulation assemblies for surgical instruments, providing improved flexibility, precision, and safety in minimally invasive surgical procedures.

Background and Problem Solved

The original patent, 'Articulation assemblies for surgical instruments,' introduced a novel wrist assembly for articulating an end effector at the distal end of a surgical stapling instrument. However, the original design had limitations in terms of flexibility, precision, and safety. The new inventive concept addresses these limitations by introducing improvements to the wrist assembly, enabling greater articulation, precision, and safety in surgical procedures.

Detailed Description of the Inventive Concept

The enhanced articulation assemblies comprise a wrist assembly moveably connecting an end effector to an elongated shaft. The wrist assembly includes a first outer link, a second outer link, and a first inner link. The first outer link is configured to pivot about a first axis, and the first inner link is configured to pivot about a second axis, perpendicular to the first axis. Additionally, the wrist assembly may include a flexible joint connecting the first outer link and the second outer link, allowing for greater articulation of the end effector. Furthermore, the first inner link may include a sensor for detecting the position and orientation of the end effector, providing real-time feedback to the surgeon. The wrist assembly may also be configured to articulate the end effector in three dimensions, providing enhanced flexibility and precision. Moreover, the wrist assembly may be designed to provide haptic feedback to the user during articulation of the end effector, enhancing the overall surgical experience.

Novelty and Inventive Step

The new claims introduce several novel and non-obvious enhancements to the original articulation assemblies, including the perpendicular pivoting axes, flexible joints, sensor-enabled inner links, three-dimensional articulation, and haptic feedback mechanisms. These improvements provide a significant step forward in terms of flexibility, precision, and safety in surgical procedures, making the new inventive concept a valuable contribution to the field of minimally invasive surgery.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept may include variations in the wrist assembly's design, such as using different materials, shapes, or sizes of the outer and inner links. Additionally, the flexible joint may be replaced with a rigid joint or a combination of both. The sensor-enabled inner link may be integrated with other sensors or imaging technologies to provide a more comprehensive feedback system. The three-dimensional articulation mechanism may be adapted for use in other surgical instruments or medical devices.

Potential Commercial Applications and Market

The enhanced articulation assemblies have significant commercial potential in the field of minimally invasive surgery, particularly in procedures such as laparoscopic and endoscopic surgeries. The target market includes medical device manufacturers, hospitals, and surgical centers. The new inventive concept has the potential to improve patient outcomes, reduce recovery times, and enhance the overall surgical experience, making it a valuable addition to the medical device industry.

CPC Classifications

SectionClassGroup
A A61 A61B17/07207
A A61 A61B34/30
A A61 A61B2017/00367
A A61 A61B2017/00477
A A61 A61B2017/07278
A A61 A61B2034/306

Field of Art

Minimally invasive surgical instrument design, specifically articulating wrist assemblies for robotic and laparoscopic surgical tools, requiring advanced mechanical engineering and medical device design expertise

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer with expertise in robotic surgical instrumentation, familiar with mechanical linkage design, articulation mechanisms, and surgical instrument kinematics, typically holding a Master's or PhD in biomedical/mechanical engineering

Obviousness Rationale

A PHOSITA would recognize that the PTD's variations represent predictable engineering extensions of the source patent's core articulation assembly design. The proposed modifications leverage standard mechanical design techniques and known surgical instrument enhancement strategies. The incremental improvements in articulation, sensing, and feedback are logical progressions that would be apparent to a skilled practitioner seeking to optimize surgical instrument performance.

Obvious Combinations & Variations

Source Patent Element
Wrist assembly with outer and inner links configured for pivoting movement
PTD Variation
Introducing perpendicular pivoting axes for enhanced articulation range
Obviousness Reasoning
A PHOSITA would recognize that modifying link pivot axes is a standard design approach for expanding range of motion, using known geometric transformation techniques
Source Patent Element
Surgical instrument with rigid link connections
PTD Variation
Incorporating flexible joints between outer links to increase articulation flexibility
Obviousness Reasoning
Introducing flexible joint mechanisms is a predictable design solution for improving mechanical range of motion, using well-established mechanical engineering principles
Source Patent Element
Surgical instrument with mechanical linkage
PTD Variation
Adding position and orientation sensors to inner links for real-time feedback
Obviousness Reasoning
Integrating sensors into mechanical assemblies is a known technique for enhancing instrument performance, representing an obvious improvement using standard sensor integration methods
Source Patent Element
Two-dimensional articulation wrist assembly
PTD Variation
Extending articulation to three-dimensional movement capabilities
Obviousness Reasoning
Expanding articulation degrees of freedom is a predictable engineering enhancement, utilizing known kinematic design principles to increase surgical instrument flexibility
Source Patent Element
Mechanical surgical instrument linkage
PTD Variation
Implementing haptic feedback mechanisms during end effector articulation
Obviousness Reasoning
Adding user feedback is a standard design approach for improving human-machine interaction, representing an obvious enhancement using known tactile interface technologies
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857188 and the disclosed technical variations, a person of ordinary skill in the art would find the claimed surgical instrument articulation assemblies obvious. The incremental modifications represent predictable engineering solutions that would be apparent to a skilled practitioner, thereby rendering subsequent claims involving similar technical approaches anticipated and non-patentable under 35 U.S.C. ยง 103.

Original Patent Information

Patent NumberUS 11,857,188
TitleArticulation assemblies for surgical instruments
Assignee(s)INTUITIVE SURGICAL OPERATIONS, INC.