Real-time Adjustable Surgical Stapler Buttress with Tissue Property Sensing

Publication ID: 24-11857190_0006_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Real-time Adjustable Surgical Stapler Buttress with Tissue Property Sensing,” Published Technical Disclosure No. 24-11857190_0006_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857190_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,190.

Summary of the Inventive Concept

A novel surgical stapler buttress with a variable length feature that can be adjusted in real-time during a surgical procedure based on tissue thickness measurements, ensuring consistent staple formation and minimizing bleeding.

Background and Problem Solved

The original surgical stapler buttress with a variable length feature (US Patent) has limitations in terms of its inability to adapt to changing tissue properties during a surgical procedure. The new inventive concept addresses this limitation by incorporating real-time tissue property sensing and adjustable buttress length, enabling surgeons to optimize staple formation and reduce bleeding.

Detailed Description of the Inventive Concept

The novel surgical stapler buttress system comprises a buttress with a variable length feature, a sensor for measuring tissue properties, and a control system that adjusts the buttress length in real-time based on the sensor data. The system allows for accurate tissue thickness measurements, enabling the surgeon to adjust the buttress length accordingly to ensure consistent staple formation. The buttress length can be adjusted manually or automatically based on the force required to compress the tissue. Additionally, the system can apply a hemostatic agent to the buttress to minimize bleeding.

Novelty and Inventive Step

The new claims introduce the concept of real-time tissue property sensing and adjustable buttress length, which is not present in the original patent. The inventive step lies in the integration of sensing technology with the buttress system, enabling real-time adjustments to optimize staple formation and minimize bleeding.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept include using different types of sensors, such as ultrasound or optical sensors, to measure tissue properties. The system could also be adapted for use in different surgical procedures, such as laparoscopic or robotic-assisted surgeries.

Potential Commercial Applications and Market

The novel surgical stapler buttress system has significant commercial potential in the medical device industry, particularly in the areas of general surgery, laparoscopic surgery, and robotic-assisted surgery. The system's ability to optimize staple formation and minimize bleeding could lead to improved patient outcomes, reduced recovery time, and decreased healthcare costs.

CPC Classifications

SectionClassGroup
A A61 A61B17/07292
A A61 A61B2017/0725
A A61 A61B2017/07285

Field of Art

Surgical instrumentation, specifically endoscopic surgical stapling devices with buttress systems for tissue manipulation and closure

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or surgical device designer with expertise in medical device design, mechanical engineering, and advanced surgical technologies, familiar with tissue interaction mechanisms and stapling system optimization

Obviousness Rationale

A person having ordinary skill would recognize that integrating real-time sensing and adaptive length control into the existing surgical stapler buttress design represents a predictable engineering solution to optimize tissue stapling performance. The source patent's variable length buttress framework provides a clear foundation for incorporating sensing technologies to dynamically adjust buttress characteristics. The proposed modifications represent incremental improvements using standard sensor integration techniques known in medical device engineering.

Obvious Combinations & Variations

Source Patent Element
Variable length buttress with trimming features
PTD Variation
Real-time tissue property sensing for dynamic buttress length adjustment
Obviousness Reasoning
Adding sensors to modify buttress length represents a known technique for improving surgical device performance, with predictable results in enhancing stapling precision
Source Patent Element
Surgical stapler buttress with predetermined cutting lines
PTD Variation
Automatic buttress length adjustment based on tissue compression force
Obviousness Reasoning
Implementing force-based adaptive sizing is a logical extension of existing variable length design principles, representing a finite design solution for improving surgical instrument performance
Source Patent Element
End effector jaw configuration for buttress placement
PTD Variation
Integration of hemostatic agents with dynamically adjustable buttress
Obviousness Reasoning
Combining hemostatic treatments with adaptive buttress design is a predictable optimization strategy using known medical device enhancement techniques
Source Patent Element
Surgical stapler buttress with trimming capabilities
PTD Variation
Multiple sensor types for tissue property measurement (ultrasound, optical)
Obviousness Reasoning
Exploring alternative sensing modalities represents a standard engineering approach to improving measurement precision in medical device design
35 U.S.C. § 103 Summary: Based on US Patent 11857190's disclosure of a variable length surgical stapler buttress, the present publication demonstrates that a person having ordinary skill in surgical device engineering would find the integration of real-time tissue sensing and adaptive buttress length to be an obvious variation, rendering potential claims directed to such technologies anticipated and non-patentable under standard obviousness analysis.

Original Patent Information

Patent NumberUS 11,857,190
TitleSurgical stapler buttress with variable length feature
Assignee(s)Cilag GmbH International