Enhanced Automated Alignment of Surgical Tools

Publication ID: 24-11857200_0006_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Automated Alignment of Surgical Tools,” Published Technical Disclosure No. 24-11857200_0006_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857200_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,200.

Summary of the Inventive Concept

The inventive concept discloses improvements to automated alignment of surgical tools, enhancing haptic control, safety, and efficiency in computer-assisted surgeries.

Background and Problem Solved

The original patent, 'Automated alignment of a surgical tool,' had limitations in providing real-time adaptive haptic feedback, ensuring accurate alignment, and preventing accidental tissue damage. The new inventive concept addresses these limitations by incorporating machine learning, real-time tracking, and adaptive haptic feedback to improve the overall surgical experience.

Detailed Description of the Inventive Concept

The inventive concept comprises a system for automated alignment of a surgical tool, featuring a machine learning module that analyzes real-time surgical data to predict optimal alignment parameters. A robotic arm actuator adjusts the surgical tool's alignment based on these predictions, while a safety override mechanism prevents misalignment exceeding a predetermined threshold. Additionally, the system includes a virtual boundary generation module, which detects the surgical tool's proximity to the virtual boundary and applies a resistive force to prevent accidental tissue damage. The system also incorporates a sensor module for detecting the surgical tool's movement and force application, adjusting the haptic feedback in real-time, and displaying it to the surgeon through a user interface. Furthermore, the system features a high-speed camera for real-time surgical tool tracking, ensuring accurate alignment and navigation.

Novelty and Inventive Step

The new claims introduce the use of machine learning for predicting optimal alignment parameters, real-time tracking and adaptive haptic feedback, and a safety override mechanism, which are novel and non-obvious improvements over the original patent.

Alternative Embodiments and Variations

Alternative embodiments may include the use of different machine learning algorithms, varying levels of haptic feedback, or incorporating additional sensors for more accurate tracking. Variations may also include the application of this inventive concept to other types of surgical tools or medical procedures.

Potential Commercial Applications and Market

The enhanced automated alignment of surgical tools has significant commercial potential in the medical device industry, particularly in the areas of computer-assisted surgeries, robotic surgery, and haptic feedback systems. The target market includes hospitals, surgical centers, and medical research institutions.

CPC Classifications

SectionClassGroup
A A61 A61B17/15
A A61 A61B17/142
A A61 A61B17/1615
A A61 A61B17/1703
A A61 A61B34/20
A A61 A61B34/30
A A61 A61B34/76
A A61 A61B17/157
A A61 A61B34/25
A A61 A61B90/03
A A61 A61B2017/00128
A A61 A61B2034/105
A A61 A61B2034/2055

Original Patent Information

Patent NumberUS 11,857,200
TitleAutomated alignment of a surgical tool
Assignee(s)MAKO Surgical Corp.