Next-Generation Surgical Instrument System for Enhanced Bone Screw Length Estimation

Publication ID: 24-11857204_0005_PTD
Published: November 07, 2025
Category:Future Evolutions & Paradigm Shifts

Legal Citation

pr1or.art Inc., “Next-Generation Surgical Instrument System for Enhanced Bone Screw Length Estimation,” Published Technical Disclosure No. 24-11857204_0005_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857204_0005_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,204.

Summary of the Inventive Concept

A revolutionary surgical instrument system leveraging AI, machine learning, and augmented reality to accurately predict bone screw length and optimize drilling parameters in real-time.

Background and Problem Solved

The original patent's limitations in relying on predefined threshold values and static reference graphs are addressed by the new inventive concept, which introduces a neural network-based processing unit, 3D modeling, and real-time feedback to significantly improve bone screw length estimation and drilling efficiency.

Detailed Description of the Inventive Concept

The next-generation surgical instrument system comprises a neural network-based processing unit that predicts bone screw length from drilling characteristics, and a feedback loop to adjust drilling parameters in real-time. The system can generate a 3D model of the bone structure from real-time drilling data and utilize machine learning algorithms to predict optimal screw length. Additionally, the instrument features integrated augmented reality capabilities, providing real-time visual feedback of drilling progress and predicted screw length to the surgeon. The system can be connected to a cloud-based platform for storing and analyzing drilling data from multiple surgical instruments, generating predictive models for optimal screw length estimation. Furthermore, the instrument incorporates a modular, interchangeable sensor module, allowing for easy upgrade and customization of drilling characteristics measurement capabilities.

Novelty and Inventive Step

The new inventive concept's novelty lies in the integration of AI, machine learning, and augmented reality to create a real-time, adaptive, and highly accurate bone screw length estimation system, which significantly surpasses the original patent's capabilities. The inventive step resides in the combination of these advanced technologies to revolutionize the field of surgical instrumentation.

Alternative Embodiments and Variations

Alternative embodiments may include the use of different machine learning algorithms, varying sensor configurations, or integration with other surgical tools. Variations could involve adapting the system for use in different surgical specialties or developing customized instruments for specific procedures.

Potential Commercial Applications and Market

The next-generation surgical instrument system has significant commercial potential in the medical device industry, particularly in orthopedic and neurosurgical applications. The system's ability to improve drilling efficiency, reduce surgical time, and enhance patient outcomes could lead to widespread adoption and market growth.

CPC Classifications

SectionClassGroup
A A61 A61B17/1626
A A61 A61B17/1628
A A61 A61B17/1633
A A61 A61B90/06
A A61 A61B2017/00075
A A61 A61B2017/00115
A A61 A61B2017/00221
A A61 A61B2090/062
A A61 A61B2560/0223
A A61 A61B2562/0219

Original Patent Information

Patent NumberUS 11,857,204
TitleSurgical instrument
Assignee(s)Synthes GmbH