Drilling Characteristic-Based Monitoring and Optimization Systems

Publication ID: 24-11857204_0007_PTD
Published: November 07, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Drilling Characteristic-Based Monitoring and Optimization Systems,” Published Technical Disclosure No. 24-11857204_0007_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857204_0007_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,204.

Summary of the Inventive Concept

This inventive concept leverages the core technology of a surgical instrument for bone screw length estimation from drilling characteristics to develop novel systems and methods for monitoring and optimizing various industrial processes, such as water quality monitoring, wind turbine blade installation, soil health monitoring, underground infrastructure detection, and tunnel boring.

Background and Problem Solved

The original surgical instrument patent, while effective for bone screw length estimation, has limitations in its application scope. The new inventive concept addresses this limitation by applying the core technology to entirely different industries, solving specific problems in each field, such as inefficient drilling processes, inaccurate soil density estimation, and inadequate underground infrastructure detection.

Detailed Description of the Inventive Concept

The new inventive concept comprises systems and methods that utilize the drilling characteristic measurement technology to estimate various parameters in different industries. For instance, in water quality monitoring, the system measures drilling characteristics in a water well to estimate the drilling path. In wind turbine blade installation, the method uses a surgical instrument to drill a hole and measures drilling characteristics to adjust the drilling path in real-time. Similarly, in soil health monitoring, the system measures drilling characteristics to estimate soil density, and in underground infrastructure detection, the method analyzes drilling characteristics to detect the presence of underground infrastructure. In tunnel boring, the system estimates the hardness of the rock based on drilling characteristics and adjusts the tunnel boring machine accordingly.

Novelty and Inventive Step

The new inventive concept's novelty lies in its application of the core technology to entirely new industries, solving specific problems that were not addressed in the original patent. The inventive step is the recognition of the potential of the drilling characteristic measurement technology to be adapted and applied to various industrial processes, leading to innovative solutions that improve efficiency, accuracy, and safety.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include using different types of sensors or processing units, integrating the technology with existing systems, or developing new algorithms for data analysis. Variations of the inventive concept could also involve applying the technology to other industries, such as mining, construction, or aerospace.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in various industries, including water quality monitoring, wind energy, agriculture, construction, and mining. The market for such systems and methods is substantial, with potential customers including government agencies, private companies, and research institutions. The inventive concept's ability to improve efficiency, accuracy, and safety in these industries makes it an attractive solution for companies seeking to optimize their operations.

CPC Classifications

SectionClassGroup
A A61 A61B17/1626
A A61 A61B17/1628
A A61 A61B17/1633
A A61 A61B90/06
A A61 A61B2017/00075
A A61 A61B2017/00115
A A61 A61B2017/00221
A A61 A61B2090/062
A A61 A61B2560/0223
A A61 A61B2562/0219

Field of Art

Surgical instrumentation and precision measurement systems, with expertise in sensor-based drilling characteristic analysis, medical device design, and real-time data processing across mechanical and biomedical engineering domains

Person of Ordinary Skill (PHOSITA) Profile

A skilled practitioner with advanced engineering degrees, proficient in sensor integration, data processing algorithms, mechanical design, and cross-domain technology adaptation, familiar with medical instrument design and industrial measurement techniques

Obviousness Rationale

A PHOSITA would recognize the fundamental drilling characteristic measurement technology in the source patent as a generalizable sensing approach applicable across multiple domains. The core technical innovation of measuring drilling path, processing sensor data, and generating real-time insights is directly transferable to other precision measurement scenarios. The PTD demonstrates predictable extensions of the original surgical instrument's core technological principles by applying identical measurement and processing methodologies to different industrial contexts.

Obvious Combinations & Variations

Source Patent Element
Measuring device attached to surgical instrument configured to track cutting tool distance and drilling characteristics
PTD Variation
Applying identical measurement principle to water well drilling, wind turbine installation, and tunnel boring processes
Obviousness Reasoning
Known technique of sensor-based distance and characteristic measurement, with predictable results when applied to structurally similar drilling/penetration scenarios
Source Patent Element
Processing unit programmed to quantify agreement between actual and reference drilling graphs
PTD Variation
Extending processing logic to estimate soil density, detect underground infrastructure, and adjust drilling parameters
Obviousness Reasoning
Predictable algorithmic extension using known data processing techniques, representing a straightforward design adaptation of existing computational methods
Source Patent Element
Digital data storage holding multiple reference graphs representing drilling characteristics
PTD Variation
Storing reference graphs for different industrial drilling scenarios to enable comparative analysis
Obviousness Reasoning
Obvious implementation of generalized data storage approach, representing a routine engineering design choice with expected technological outcomes
Source Patent Element
Threshold-based event triggering based on similarity measures during drilling process
PTD Variation
Applying threshold detection to identify infrastructure, soil conditions, and rock hardness during various drilling operations
Obviousness Reasoning
Known signal processing technique with predictable application across measurement domains, representing a standard engineering problem-solving approach
Source Patent Element
Surgical instrument with integrated measurement and processing capabilities
PTD Variation
Transforming surgical instrument technology into generalized industrial measurement platform
Obviousness Reasoning
Represents an obvious technological translation utilizing standard sensor integration and data processing principles
35 U.S.C. § 103 Summary: Based on US Patent 11857204's disclosure of drilling characteristic measurement technology, the present publication demonstrates that a person having ordinary skill in the art would find the disclosed industrial measurement variations obvious and predictable extensions of the fundamental surgical instrument sensing methodology, thereby rendering potential claims in related technological domains anticipated and non-patentable under standard obviousness analysis.

Original Patent Information

Patent NumberUS 11,857,204
TitleSurgical instrument
Assignee(s)Synthes GmbH