Intelligent Surgical Instrument System for Enhanced Bone Screw Length Estimation

Publication ID: 24-11857204_0010_PTD
Published: November 07, 2025
Category:Future Evolutions & Paradigm Shifts

Legal Citation

pr1or.art Inc., “Intelligent Surgical Instrument System for Enhanced Bone Screw Length Estimation,” Published Technical Disclosure No. 24-11857204_0010_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857204_0010_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,204.

Summary of the Inventive Concept

A next-generation surgical instrument system that leverages machine learning and neural networks to provide real-time, accurate bone screw length estimation during drilling operations, revolutionizing the field of orthopedic surgery.

Background and Problem Solved

The original patent addressed the need for accurate bone screw length estimation during surgical procedures. However, it relied on predefined threshold values and manual data analysis. The new inventive concept tackles the limitations of the original patent by integrating machine learning algorithms and neural networks to provide real-time, adaptive bone screw length estimation, thereby improving surgical accuracy and reducing complications.

Detailed Description of the Inventive Concept

The system comprises a neural network-based predictive model trained on a dataset of drilling characteristics and corresponding bone screw lengths. This model is integrated with a surgical instrument, which provides real-time length estimation during drilling operations. The system also includes a simulation engine that uses machine learning algorithms to predict bone screw lengths based on drilling characteristics, allowing for optimized surgical instrument design and real-time visual feedback during drilling operations. Additionally, the system features a cloud-based platform for surgical instrument data analysis, enabling the identification of trends and optimization of surgical instrument design.

Novelty and Inventive Step

The new inventive concept's use of machine learning algorithms and neural networks to provide real-time, adaptive bone screw length estimation is a significant departure from the original patent's reliance on predefined threshold values and manual data analysis. The integration of these technologies enables a more accurate, efficient, and adaptive system for bone screw length estimation.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include the use of different machine learning algorithms, such as deep learning or reinforcement learning, to improve the accuracy of bone screw length estimation. Additionally, the system could be adapted for use in other surgical procedures, such as spinal or joint replacement surgeries.

Potential Commercial Applications and Market

The intelligent surgical instrument system has significant commercial potential in the orthopedic surgery market, with potential applications in hospitals, clinics, and surgical centers. The system's ability to provide real-time, accurate bone screw length estimation could reduce surgical complications, improve patient outcomes, and decrease healthcare costs.

CPC Classifications

SectionClassGroup
A A61 A61B17/1626
A A61 A61B17/1628
A A61 A61B17/1633
A A61 A61B90/06
A A61 A61B2017/00075
A A61 A61B2017/00115
A A61 A61B2017/00221
A A61 A61B2090/062
A A61 A61B2560/0223
A A61 A61B2562/0219

Field of Art

Surgical instrumentation and medical device technologies, specifically focused on orthopedic surgical instruments with integrated measurement and data processing capabilities. Requires expertise in mechanical engineering, medical device design, sensor technologies, and computational data analysis

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or surgical instrument designer with advanced degrees in mechanical/biomedical engineering, proficient in sensor integration, data processing algorithms, and medical device development. Familiar with machine learning techniques and computational modeling in surgical technology contexts

Obviousness Rationale

A PHOSITA would recognize that the PTD's machine learning approach represents a predictable technological evolution of the source patent's drilling characteristic measurement system. The fundamental concept of measuring and analyzing drilling characteristics remains consistent, with machine learning serving as a natural progression in computational complexity and predictive accuracy. The integration of neural networks and cloud-based analysis represents an incremental technical improvement rather than a non-obvious innovation.

Obvious Combinations & Variations

Source Patent Element
Measuring device attached to surgical instrument for tracking drilling distance and characteristics
PTD Variation
Neural network-based predictive model integrated with surgical instrument for real-time length estimation
Obviousness Reasoning
Applying machine learning to existing measurement techniques represents a known method of enhancing data processing capabilities, with predictable results of improved accuracy and automated analysis
Source Patent Element
Digital data storage of reference graphs representing drilling characteristics
PTD Variation
Cloud-based platform storing drilling characteristics from multiple surgical instruments for trend analysis
Obviousness Reasoning
Expanding data storage and analysis to cloud platforms is a standard technological progression in data management, offering scalable and accessible data processing solutions
Source Patent Element
Processing unit programmed to quantify agreement between current and reference graphs
PTD Variation
Machine learning algorithms analyzing drilling characteristics to generate optimized surgical instrument design parameters
Obviousness Reasoning
Extending data analysis techniques to generate design insights is a logical extension of existing computational processing capabilities, representing an obvious design optimization strategy
Source Patent Element
Threshold-based transition detection in drilling characteristics
PTD Variation
Augmented reality display providing real-time visual feedback of bone screw length estimation
Obviousness Reasoning
Enhancing user interfaces with computational insights is a predictable technological improvement, leveraging existing measurement data for more intuitive presentation
Source Patent Element
Surgical instrument with integrated measurement capabilities
PTD Variation
Simulation engine mimicking real-world drilling conditions using machine learning predictions
Obviousness Reasoning
Creating computational simulations based on existing measurement techniques represents a standard approach to technological refinement, offering predictable benefits in training and design optimization
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857204 and the disclosed technological variations, a person of ordinary skill in the art would find the presented machine learning and computational enhancements to surgical instrument design and analysis to be obvious extensions of existing measurement and processing techniques, thereby rendering potential patent claims in this domain anticipated and non-patentable under 35 U.S.C. ยง 103.

Original Patent Information

Patent NumberUS 11,857,204
TitleSurgical instrument
Assignee(s)Synthes GmbH