Adaptable Void Filling Prosthesis for Industrial Applications

Publication ID: 24-11857205_0002_PTD
Published: November 07, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Adaptable Void Filling Prosthesis for Industrial Applications,” Published Technical Disclosure No. 24-11857205_0002_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857205_0002_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,205.

Summary of the Inventive Concept

A versatile void filling prosthesis technology, originally designed for joint replacement surgery, is now adapted for various industrial applications, including pipe corrosion treatment, wind turbine blade repair, bridge structure reinforcement, aircraft fuselage repair, and damaged concrete infrastructure treatment.

Background and Problem Solved

The original patent, 'Void filling joint prosthesis and associated instruments', addressed the need for efficient and effective joint replacement surgery. However, its core technology has untapped potential for application in other industries. The new inventive concept solves the problem of void filling and reinforcement in industrial settings, where corrosion, damage, or weakening can lead to catastrophic failures and significant economic losses.

Detailed Description of the Inventive Concept

The adaptable void filling prosthesis consists of a central body and at least one leg offset from the central body. This design allows for secure and efficient filling of voids in various industrial structures, such as pipes, blades, bridges, aircraft fuselages, and concrete infrastructure. The prosthesis can be inserted into the void and secured using methods such as press-fit fixation or other suitable means. The inventive concept's adaptability lies in its ability to be customized for specific industrial applications, ensuring a precise fit and optimal performance.

Novelty and Inventive Step

The new inventive concept's novelty lies in its application of the original patent's void filling prosthesis technology to entirely new industries, addressing distinct problems and challenges. The inventive step resides in the recognition of the technology's broader potential and its adaptation to solve complex industrial problems.

Alternative Embodiments and Variations

Alternative embodiments of the adaptable void filling prosthesis could include varying leg geometries, materials, and surface coatings to accommodate specific industrial requirements. Additionally, the prosthesis could be designed with integrated sensors or monitoring systems to track performance and detect potential issues.

Potential Commercial Applications and Market

The adaptable void filling prosthesis has significant commercial potential in various industries, including oil and gas, renewable energy, construction, aerospace, and infrastructure development. The technology's ability to address critical problems in these industries could lead to substantial cost savings, improved safety, and increased efficiency.

CPC Classifications

SectionClassGroup
A A61 A61B17/1675
A A61 A61B17/164
A A61 A61B17/17
A A61 A61B17/1764
A A61 A61F2/30724
A A61 A61F2/30734
A A61 A61F2/30767
A A61 A61F2/38
A A61 A61F2/3859
A A61 A61F2/461
A A61 A61B2090/036
A A61 A61B2090/062
A A61 A61F2002/3021
A A61 A61F2002/3069
A A61 A61F2002/3093
A A61 A61F2002/30332
A A61 A61F2002/30736

Field of Art

Orthopedic and structural repair technologies, encompassing medical prosthetics, industrial repair systems, and void filling techniques. Requires expertise in materials engineering, biomechanical design, and structural reinforcement methodologies

Person of Ordinary Skill (PHOSITA) Profile

A professional with advanced engineering or materials science degree, experienced in prosthetic design, structural repair techniques, and cross-domain technology adaptation. Capable of understanding mechanical load transfer, material compatibility, and structural reinforcement principles

Obviousness Rationale

A PHOSITA would recognize the fundamental structural similarity between joint replacement prosthesis and industrial void filling technologies. The core mechanical principles of void filling, press-fit insertion, and load-bearing structural support are directly transferable across different technical domains. The PTD's industrial applications represent predictable extensions of the source patent's core prosthetic design principles.

Obvious Combinations & Variations

Source Patent Element
Void filling prosthesis with central body and offset legs for joint replacement
PTD Variation
Applying identical prosthesis geometry to pipe corrosion treatment and structural repair
Obviousness Reasoning
Predictable design transfer using known geometric principles for structural reinforcement across different material substrates
Source Patent Element
Press-fit fixation method for prosthetic implantation
PTD Variation
Utilizing identical press-fit insertion technique for wind turbine blade and aircraft fuselage repair
Obviousness Reasoning
Known mechanical insertion technique with high transferability between structural repair scenarios
Source Patent Element
Prosthesis with configurable leg orientation and positioning
PTD Variation
Adapting leg geometry for specific industrial void filling requirements
Obviousness Reasoning
Routine design modification using standard engineering design optimization techniques
Source Patent Element
Surgical void preparation through reaming
PTD Variation
Analogous void preparation techniques for concrete infrastructure and industrial structure repair
Obviousness Reasoning
Directly applicable mechanical preparation method with predictable results across different material contexts
Source Patent Element
Prosthesis designed to be flush with or positioned beneath surface
PTD Variation
Implementing identical surface integration principle for bridge and pipe structural repairs
Obviousness Reasoning
Standard engineering approach for achieving seamless structural reinforcement across different domains
35 U.S.C. § 103 Summary: Based on US Patent 11857205's teachings, the present publication demonstrates that a person having ordinary skill in the art would find the disclosed industrial void filling prosthesis variations obvious and predictable extensions of existing joint replacement prosthesis technologies. The fundamental structural principles, mechanical insertion techniques, and geometric configurations are substantially identical across medical and industrial applications, rendering any claims to such variations obvious and non-patentable under 35 U.S.C. ยง 103.

Original Patent Information

Patent NumberUS 11,857,205
TitleVoid filling joint prosthesis and associated instruments
Assignee(s)Howmedica Osteonics Corp.