Advanced Patient-Specific Surgical Tools and Systems

Publication ID: 24-11857206_0006_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Advanced Patient-Specific Surgical Tools and Systems,” Published Technical Disclosure No. 24-11857206_0006_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857206_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,206.

Summary of the Inventive Concept

This invention relates to novel patient-specific surgical tools and systems designed to improve the accuracy, efficiency, and safety of orthopedic surgical procedures, such as high tibial osteotomies, by introducing modular, customizable, and sterilizable components.

Background and Problem Solved

The original patent disclosed patient-specific opening validating tools for knee osteotomy procedures. However, these tools had limitations, including being non-modular, non-sterilizable, and lacking customization options. The new inventive concept addresses these limitations by introducing advanced patient-specific surgical tools and systems that provide improved flexibility, precision, and hygiene.

Detailed Description of the Inventive Concept

The inventive concept comprises a system of patient-specific surgical tools, including modular surgical guides with interchangeable modules, customizable surgical guides designed using 3D models of a patient's anatomy, and removable and sterilizable operative sides. These components work together to provide surgeons with precise, efficient, and safe tools for performing orthopedic procedures. The system also includes a method for validating the accuracy of patient-specific surgical tools through virtual modeling and simulation.

Novelty and Inventive Step

The new inventive concept introduces novel features, such as modularity, customizability, and sterilizability, which are not present in the original patent. These features provide significant improvements in terms of flexibility, precision, and hygiene, and are not obvious from the original patent.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include using different materials or manufacturing methods for the surgical guides, or integrating sensors or other technologies to provide real-time feedback during procedures. Variations could also include adapting the system for use in other types of surgical procedures or developing specialized modules for specific procedures.

Potential Commercial Applications and Market

The advanced patient-specific surgical tools and systems have significant commercial potential in the orthopedic surgical market, particularly in the area of knee osteotomy procedures. The market for these tools is expected to grow as the demand for precise, efficient, and safe surgical procedures increases.

CPC Classifications

SectionClassGroup
A A61 A61B17/1764
A A61 A61B17/1728
A A61 A61B17/56
A A61 A61B2017/00526
A A61 A61B2017/564
A A61 A61B2017/568
A A61 A61B2034/108

Field of Art

Orthopedic surgical instrumentation, specifically patient-specific surgical tools for bone modification procedures, requiring expertise in medical device design, biomechanical engineering, and advanced manufacturing techniques

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or orthopedic surgical instrument designer with advanced knowledge of 3D modeling, medical device fabrication, surgical procedure requirements, and expertise in creating patient-specific surgical tools

Obviousness Rationale

A PHOSITA would recognize that the PTD's modular and customizable surgical guide system represents predictable variations of the source patent's patient-specific surgical tool concept. The disclosed improvements in modularity, sterilizability, and 3D modeling are logical extensions of existing orthopedic surgical tool design principles. These variations would be considered obvious incremental innovations within the established technological framework of patient-specific surgical instrumentation.

Obvious Combinations & Variations

Source Patent Element
Patient-specific opening validating tool with specific bone surface conforming features
PTD Variation
Modular surgical guide with interchangeable modules designed using 3D patient anatomy scanning
Obviousness Reasoning
Extending single-purpose surgical tools to modular, adaptable systems is a predictable design evolution using known 3D modeling and manufacturing techniques
Source Patent Element
Surgical tool with handle and specific orientation markings
PTD Variation
Surgical guide with removable and sterilizable operative components
Obviousness Reasoning
Implementing detachable, sterilizable components is a standard design improvement in medical instrumentation to enhance hygiene and reusability
Source Patent Element
Patient-specific bone surface conforming tool
PTD Variation
Surgical guide with lattice structure to reduce weight while maintaining structural integrity
Obviousness Reasoning
Optimizing material usage through advanced structural design is a known technique in medical device engineering with predictable performance outcomes
Source Patent Element
Surgical tool for validating bone opening geometry
PTD Variation
Virtual modeling and simulation method for validating surgical tool accuracy
Obviousness Reasoning
Implementing computational validation techniques is a standard engineering approach for verifying medical device performance using established simulation technologies
Source Patent Element
Patient-specific orthopedic surgical tool design
PTD Variation
Adaptable system for multiple surgical procedures using customizable modules
Obviousness Reasoning
Developing generalized, adaptable surgical tool platforms is a predictable design strategy to increase instrument versatility and reduce manufacturing complexity
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857206 and the disclosed technical variations, a Person Having Ordinary Skill In The Art would find the claimed patient-specific surgical tool innovations obvious and anticipated. The incremental improvements in modularity, customization, and manufacturing techniques represent predictable extensions of existing orthopedic surgical instrumentation design principles, thereby rendering such claims obvious under 35 U.S.C. Section 103.

Original Patent Information

Patent NumberUS 11,857,206
TitlePatient-specific surgical tools
Assignee(s)LABORATOIRES BODYCAD INC.