Modular Screw Head Assemblies for Diverse Industry Applications

Publication ID: 24-11857222_0002_PTD
Published: November 07, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Modular Screw Head Assemblies for Diverse Industry Applications,” Published Technical Disclosure No. 24-11857222_0002_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857222_0002_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,222.

Summary of the Inventive Concept

A modular screw head assembly technology, originally designed for orthopedic fixation devices, is repurposed for securing and stabilizing components in renewable energy, marine, telecommunications, and aerospace industries, enabling robust and rigid constructs.

Background and Problem Solved

The original patent addressed the need for reliable bone fastener assemblies in spine surgery. However, the core technology of modular screw head assemblies can be applied to other industries where securing and stabilizing components is crucial. The new inventive concept tackles the limitations of conventional fastening systems in these industries, providing a more efficient and effective solution.

Detailed Description of the Inventive Concept

The modular screw head assembly consists of a tulip head, a saddle, and a bearing washer. In the new applications, the tulip head is attachable to various components such as wind turbine blades, solar panel frames, marine vessel hulls, telecommunications tower masts, and aircraft wing spars. The locking cap secures cables, support rods, mooring lines, guy wires, or control surfaces, restricting motion and forming a rigid construct. This technology enables the creation of robust and reliable systems in diverse industries.

Novelty and Inventive Step

The new inventive concept lies in the application of the modular screw head assembly technology to entirely different industries, leveraging its core benefits of reliability, efficiency, and effectiveness. The inventive step resides in the recognition of the technology's potential beyond orthopedic fixation devices and its adaptation to address specific challenges in these new industries.

Alternative Embodiments and Variations

Alternative embodiments may include modified tulip head designs, adjustable locking caps, or integrated sensors for real-time monitoring. Variations could involve using different materials, such as titanium or advanced polymers, to optimize weight, strength, and corrosion resistance.

Potential Commercial Applications and Market

The modular screw head assembly technology has significant commercial potential in the renewable energy, marine, telecommunications, and aerospace industries, where securing and stabilizing components is critical. The technology can be marketed as a customizable, reliable, and efficient solution for a wide range of applications, from wind turbines to aircraft wings.

CPC Classifications

SectionClassGroup
A A61 A61B17/7032
A A61 A61B17/7037
A A61 A61B17/7082
A A61 A61B2017/681

Field of Art

Orthopedic and mechanical fastener systems, focusing on modular attachment mechanisms with specialized head configurations for securing and restricting motion of components across structural assemblies

Person of Ordinary Skill (PHOSITA) Profile

A mechanical engineer or technical specialist with expertise in fastener design, understanding of modular attachment systems, material compatibility, and cross-industry adaptability of mechanical coupling technologies

Obviousness Rationale

A PHOSITA would recognize the fundamental transferability of the modular tulip head assembly's core mechanical principles across different technical domains. The source patent's core innovations of precise component locking, motion restriction, and modular design are universally applicable engineering concepts. The PTD's variations represent predictable extensions of known mechanical coupling strategies by applying a proven structural attachment methodology to alternative industrial contexts.

Obvious Combinations & Variations

Source Patent Element
Tulip head with two arms defining a rod slot and a bore for receiving a saddle
PTD Variation
Attaching tulip head to wind turbine blades, solar panel frames, marine vessel hulls, telecommunications towers, and aircraft wing spars
Obviousness Reasoning
Predictable design adaptation applying a standardized mechanical attachment mechanism to structurally similar load-bearing components requiring rigid connection
Source Patent Element
Shear clip with three states: initial solid form, expanded form, and collapsed form
PTD Variation
Implementing similar locking mechanisms in alternative material contexts like titanium or advanced polymers
Obviousness Reasoning
Known technique of material substitution with predictable mechanical performance, leveraging established design principles across different material domains
Source Patent Element
Bore-mounted saddle with upper surface defining a rod seat
PTD Variation
Integrating sensors for real-time monitoring of structural connections in renewable energy and aerospace applications
Obviousness Reasoning
Obvious enhancement using known sensor integration techniques to augment existing mechanical attachment systems with diagnostic capabilities
Source Patent Element
Locking cap compressing components within tulip head
PTD Variation
Securing cables, support rods, mooring lines, guy wires, and control surfaces across diverse industrial contexts
Obviousness Reasoning
Straightforward application of a universal mechanical locking principle to different load-bearing and motion-restricting scenarios
Source Patent Element
Orthopedic fixation assembly designed for spinal stabilization
PTD Variation
Repurposing modular screw head assembly for cross-industry structural connection applications
Obviousness Reasoning
Recognized design transferability based on fundamental mechanical coupling requirements common across engineering domains
35 U.S.C. § 103 Summary: Based on US Patent 11857222's disclosure of a modular screw head assembly, the present publication demonstrates that a Person Having Ordinary Skill In The Art would find the claimed variations obvious through predictable design adaptation, material substitution, and cross-domain technological transfer, thereby rendering subsequent claims of novelty invalid under 35 U.S.C. Section 103 obviousness standards.

Original Patent Information

Patent NumberUS 11,857,222
TitleModular screw head assemblies
Assignee(s)Globus Medical, Inc.