Modular Screw Head Assemblies for Specialized Environments

Publication ID: 24-11857222_0004_PTD
Published: November 07, 2025
Category:Specialized Variations & Niche Solutions

Legal Citation

pr1or.art Inc., “Modular Screw Head Assemblies for Specialized Environments,” Published Technical Disclosure No. 24-11857222_0004_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857222_0004_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,222.

Summary of the Inventive Concept

The present inventive concept discloses a family of modular screw head assemblies tailored to address specific challenges in high-security, disaster relief, extreme weather, search and rescue, and space exploration scenarios.

Background and Problem Solved

Orthopedic fixation devices, such as those described in the original patent, often struggle to provide adequate stability and security in unique operational environments. The original patent's design, while effective in general spine surgery, may not be suitable for high-stakes situations where tamper-evidence, rapid deployment, or extreme durability are paramount. The new inventive concept addresses these limitations by introducing specialized variations of the modular screw head assembly.

Detailed Description of the Inventive Concept

The inventive concept comprises a series of modular screw head assemblies, each designed to cater to a specific niche environment. The high-security environment variant features a reinforced bore and a locking cap with a tamper-evident feature. The disaster relief scenario variant employs a top-loading modular tulip element and a rapid-deployment locking cap. The extreme weather conditions variant incorporates a weather-resistant coating and a self-lubricating locking cap mechanism. The search and rescue operation variant includes a modular tulip element attachable to a bone fastener and a spinal rod with a built-in GPS tracking device. Lastly, the space exploration variant features a micro-gravity compatible locking mechanism and a radiation-resistant coating on the spinal rod.

Novelty and Inventive Step

The new inventive concept's novelty lies in its adaptation of the original patent's modular screw head assembly to address the specific challenges of high-security, disaster relief, extreme weather, search and rescue, and space exploration scenarios. The inventive step resides in the tailored design elements and features introduced to ensure the assemblies' effectiveness in these unique environments.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include modular screw head assemblies for other specialized environments, such as underwater exploration or high-altitude operations. Variations could also involve different materials, coatings, or locking mechanisms to further enhance the assemblies' performance in their respective niches.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in the orthopedic and medical device industries, particularly in the development of specialized equipment for high-stakes environments. Target industries may include defense, aerospace, emergency response, and specialized healthcare providers.

CPC Classifications

SectionClassGroup
A A61 A61B17/7032
A A61 A61B17/7037
A A61 A61B17/7082
A A61 A61B2017/681

Field of Art

Orthopedic surgical devices, specifically spinal fixation and bone fastener assemblies, requiring expertise in mechanical engineering, biomechanical design, and medical device manufacturing

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or orthopedic device designer with advanced degree, 5-10 years experience in medical device design, familiar with modular surgical hardware, materials science, and adaptive design principles

Obviousness Rationale

A PHOSITA would recognize that the source patent's modular screw head assembly provides a fundamental design framework that can be readily adapted to specialized environments by applying known engineering techniques. The core mechanical principles of the original tulip head and locking mechanism remain consistent across the PTD's variations, with modifications representing predictable design extensions. The PTD's environment-specific adaptations represent standard engineering problem-solving approaches that would be obvious to a skilled practitioner seeking to optimize medical devices for challenging operational contexts.

Obvious Combinations & Variations

Source Patent Element
Tulip head with bore and rod slot for spinal fixation
PTD Variation
Reinforced bore with tamper-evident locking cap for high-security environments
Obviousness Reasoning
Adding structural reinforcement and security features represents a predictable design modification using known mechanical engineering techniques to enhance device functionality
Source Patent Element
Modular screw head assembly with interchangeable components
PTD Variation
Top-loading tulip element with rapid-deployment locking cap for disaster relief scenarios
Obviousness Reasoning
Modifying assembly speed and ease of installation represents a standard design optimization that would be obvious to a PHOSITA seeking to improve device utility in emergency contexts
Source Patent Element
Basic tulip head design with locking mechanism
PTD Variation
Micro-gravity compatible locking mechanism with radiation-resistant coating for space exploration
Obviousness Reasoning
Adapting standard medical device components for extreme environmental conditions represents a routine engineering challenge with predictable solution strategies
Source Patent Element
Bone fastener assembly with rod attachment capabilities
PTD Variation
Spinal rod with integrated GPS tracking for search and rescue operations
Obviousness Reasoning
Incorporating electronic tracking into existing mechanical design represents a straightforward technological integration using known sensor and mounting techniques
Source Patent Element
Modular screw head with interchangeable components
PTD Variation
Weather-resistant coating and self-lubricating locking cap for extreme environmental conditions
Obviousness Reasoning
Applying protective coatings and enhanced mechanical features represents standard engineering practice for improving device reliability and performance
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857222 and the disclosed variations, a person having ordinary skill in the art would find the claimed inventive concepts obvious, as the PTD demonstrates that the fundamental modular screw head assembly can be predictably modified to address specific environmental challenges through routine engineering design choices without requiring inventive insight.

Original Patent Information

Patent NumberUS 11,857,222
TitleModular screw head assemblies
Assignee(s)Globus Medical, Inc.