Enhanced Modular Screw Head Assemblies for Spinal Fixation

Publication ID: 24-11857222_0006_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Modular Screw Head Assemblies for Spinal Fixation,” Published Technical Disclosure No. 24-11857222_0006_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857222_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,222.

Summary of the Inventive Concept

The present inventive concept discloses a series of direct improvements and enhancements to the original modular screw head assemblies, providing surgeons with more efficient, safer, and adaptable spinal fixation solutions.

Background and Problem Solved

The original modular screw head assemblies, as described in the original patent, have inherent limitations in accommodating varying spinal rod sizes, ensuring optimal spinal rod fixation, and providing real-time feedback to surgeons. The new inventive concept addresses these limitations by introducing dynamically adjustable tulip head bore diameters, self-lubricating surfaces, built-in sensors, and optimized locking caps.

Detailed Description of the Inventive Concept

The enhanced modular screw head assemblies comprise a tulip head with a dynamically adjustable bore diameter to accommodate varying spinal rod sizes. The tulip head features a self-lubricating surface to reduce friction and facilitate smoother spinal rod insertion. Additionally, a built-in sensor monitors spinal rod tension and detects potential misalignment, providing real-time feedback to the surgeon. The locking cap is designed to securely fasten the spinal rod within the tulip head and minimize rod slippage. The inventive concept also encompasses a method for intra-operatively adjusting the tulip head bore diameter to ensure optimal spinal rod fixation, as well as a method for enhancing the stability of a spinal fixation system by implanting a modular screw head assembly with a tulip head featuring a reinforced, high-strength material.

Novelty and Inventive Step

The new inventive concept's novelty lies in its ability to dynamically adjust the tulip head bore diameter, integrate self-lubricating surfaces, and incorporate built-in sensors, which are not present in the original patent. The inventive step is the combination of these features, which provides a more efficient, safer, and adaptable spinal fixation solution.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include modular screw head assemblies with interchangeable tulip heads of varying bore diameters, or tulip heads with adjustable self-lubricating surfaces. Other variations could involve integrating the built-in sensor with artificial intelligence to predict spinal rod misalignment or using different materials for the tulip head and locking cap to enhance stability.

Potential Commercial Applications and Market

The enhanced modular screw head assemblies have significant commercial potential in the spinal fixation industry, with potential applications in spine surgery, orthopedic fixation devices, and related medical fields. The target market includes medical device manufacturers, hospitals, and surgeons specializing in spine surgery.

CPC Classifications

SectionClassGroup
A A61 A61B17/7032
A A61 A61B17/7037
A A61 A61B17/7082
A A61 A61B2017/681

Field of Art

Orthopedic surgical devices, specifically spinal fixation systems and modular bone fastener assemblies, requiring expertise in mechanical engineering, biomechanical design, and surgical instrumentation

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or orthopedic surgical device designer with advanced degree, 5-10 years experience in medical device design, familiar with spinal implant technologies, mechanical tolerancing, and surgical biomechanical requirements

Obviousness Rationale

A PHOSITA would recognize that the PTD's variations represent incremental improvements to the source patent's modular screw head assembly using standard engineering design techniques. The disclosed dynamic bore diameter, self-lubricating surfaces, and integrated sensor technologies are logical extensions of existing orthopedic fixation device design principles. These modifications represent predictable variations that would be apparent to a skilled practitioner seeking to enhance surgical device performance and patient outcomes.

Obvious Combinations & Variations

Source Patent Element
Tulip head with bore and rod slot configuration
PTD Variation
Dynamically adjustable bore diameter to accommodate varying spinal rod sizes
Obviousness Reasoning
Mechanical adjustability is a known design technique in surgical instrumentation, representing a predictable solution to accommodate different surgical requirements with minimal inventive complexity
Source Patent Element
Modular screw head assembly with mechanical components
PTD Variation
Self-lubricating surface to reduce friction during spinal rod insertion
Obviousness Reasoning
Surface modification techniques are standard engineering practice, and reducing friction in surgical devices is a well-recognized design optimization strategy
Source Patent Element
Mechanical fastening system for spinal rods
PTD Variation
Built-in sensor to monitor spinal rod tension and detect misalignment
Obviousness Reasoning
Integrating sensing technologies into mechanical systems is a routine design approach, particularly in medical devices seeking enhanced performance monitoring
Source Patent Element
Tulip head constructed from standard orthopedic materials
PTD Variation
Reinforced, high-strength material for enhanced stability
Obviousness Reasoning
Material selection and optimization are standard engineering design choices with predictable performance improvements
Source Patent Element
Locking mechanism for spinal rod fixation
PTD Variation
Locking cap with optimized torque profile to minimize rod slippage
Obviousness Reasoning
Refining mechanical fastening parameters represents a routine engineering optimization process with expected incremental performance benefits
35 U.S.C. § 103 Summary: Pursuant to 35 U.S.C. ยง 103, the variations disclosed in this published technical disclosure would have been obvious to a person having ordinary skill in the art at the time of invention, when considered in light of US Patent 11857222. The incremental modifications represent predictable design variations that would be apparent to a skilled practitioner, thereby rendering potential patent claims covering similar technical approaches anticipated and non-patentable.

Original Patent Information

Patent NumberUS 11,857,222
TitleModular screw head assemblies
Assignee(s)Globus Medical, Inc.