Modular Screw Head Assemblies for Specialized Environments

Publication ID: 24-11857222_0009_PTD
Published: November 07, 2025
Category:Specialized Variations & Niche Solutions

Legal Citation

pr1or.art Inc., “Modular Screw Head Assemblies for Specialized Environments,” Published Technical Disclosure No. 24-11857222_0009_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857222_0009_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,222.

Summary of the Inventive Concept

A modular screw head assembly designed for high-security, disaster relief, extreme weather, high-altitude, and underwater spinal fixation applications, providing enhanced stability, ease of use, and adaptability in unique operational environments.

Background and Problem Solved

The original modular screw head assembly patent addresses general orthopedic fixation needs, but it lacks specific features and designs for specialized environments. The new inventive concept addresses these limitations by providing tailored solutions for high-risk patient populations, emergency situations, extreme weather conditions, high-altitude environments, and underwater spinal surgery.

Detailed Description of the Inventive Concept

The new inventive concept comprises a modular screw head assembly with a tulip head designed for high-strength, high-torque applications, rapid deployment, and ease of use in emergency situations. The assembly features a locking cap for securing the spinal rod and is adaptable for use in extreme temperatures, humidity, and corrosive environments. In high-altitude environments, the system is designed to operate at low oxygen levels. For underwater spinal surgery, the tulip head is designed to withstand high water pressure and corrosive saltwater environments.

Novelty and Inventive Step

The new claims introduce novel features and designs that are non-obvious and not anticipated by the original patent. The inventive step lies in the adaptation of the modular screw head assembly for specialized environments, providing a unique combination of stability, ease of use, and adaptability.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include variations in the tulip head design, material selection, and locking mechanisms to accommodate different operational environments. For example, the tulip head could be designed with enhanced corrosion resistance for use in coastal or high-humidity areas.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in the orthopedic industry, particularly in niche markets such as high-security spinal fixation, disaster relief, and extreme weather applications. The target industries include orthopedic device manufacturers, medical suppliers, and healthcare providers operating in specialized environments.

CPC Classifications

SectionClassGroup
A A61 A61B17/7032
A A61 A61B17/7037
A A61 A61B17/7082
A A61 A61B2017/681

Field of Art

Orthopedic surgical devices, specifically spinal fixation systems involving modular bone fastener assemblies with tulip head configurations for surgical stabilization

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or orthopedic surgical device designer with expertise in mechanical design, materials engineering, and surgical instrumentation, possessing knowledge of modular medical device architectures and environmental adaptation strategies

Obviousness Rationale

A person having ordinary skill would recognize that the source patent's fundamental modular screw head assembly design provides a flexible technological platform that can be readily adapted to specialized environmental conditions through predictable material and structural modifications. The core mechanical principles of the original tulip head assembly remain consistent across the PTD's variations, with environmental adaptations representing straightforward engineering design choices. The PTD's claimed variations represent logical extensions of the source patent's core technological concept, achievable through standard engineering problem-solving techniques.

Obvious Combinations & Variations

Source Patent Element
Tulip head with two arms defining a rod slot and bore
PTD Variation
Tulip head designed for high-strength, high-torque applications in high-risk patient populations
Obviousness Reasoning
Material selection and geometric reinforcement represent predictable design modifications for increasing mechanical performance, well within a PHOSITA's capabilities
Source Patent Element
Modular bone fastener assembly with interchangeable components
PTD Variation
Adaptation for extreme environmental conditions including high altitude, underwater, and disaster relief scenarios
Obviousness Reasoning
Environmental adaptation through material selection and geometric optimization represents a known technique for extending device functionality across different use cases
Source Patent Element
Shear clip mechanism for securing components
PTD Variation
Locking cap design for rapid deployment in emergency medical situations
Obviousness Reasoning
Modification of securing mechanisms to improve speed and ease of use constitutes a standard engineering approach to device optimization
Source Patent Element
Bore and rod slot configuration in tulip head
PTD Variation
Enhanced corrosion resistance for saltwater and high-humidity environments
Obviousness Reasoning
Material substitution and surface treatment to improve environmental durability represent predictable engineering solutions within the skilled artisan's knowledge
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857222, the claimed variations in the published technical disclosure would have been obvious to a person having ordinary skill in orthopedic surgical device design at the time of invention. The disclosed adaptations represent predictable engineering modifications to a known modular screw head assembly, utilizing standard techniques of material selection, geometric optimization, and environmental adaptation to extend the fundamental technological concept into specialized application domains.

Original Patent Information

Patent NumberUS 11,857,222
TitleModular screw head assemblies
Assignee(s)Globus Medical, Inc.