Smart Bone Plate System with Integrated Sensors and AI-driven Fusion Planning

Publication ID: 24-11857224_0008_PTD
Published: November 07, 2025
Category:Synergistic Combinations

Legal Citation

pr1or.art Inc., “Smart Bone Plate System with Integrated Sensors and AI-driven Fusion Planning,” Published Technical Disclosure No. 24-11857224_0008_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857224_0008_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,224.

Summary of the Inventive Concept

The present disclosure relates to a novel spinal fusion system that integrates advanced technologies such as IoT, AI, blockchain, and novel materials to provide a more effective, personalized, and secure approach to spinal fusion surgery.

Background and Problem Solved

The original bone plate patent, while providing a solution for spinal fusion, has limitations in terms of real-time monitoring, personalized planning, and supply chain transparency. The present inventive concept addresses these limitations by incorporating cutting-edge technologies to enhance the overall spinal fusion experience.

Detailed Description of the Inventive Concept

The Smart Bone Plate System consists of a bone plate with integrated sensors for monitoring bone density and fusion progress, which communicate with a remote server via IoT connectivity to provide real-time updates to a surgeon. Additionally, the system utilizes AI-driven simulations for personalized spinal fusion planning, integrating patient-specific data with bone plate design and material selection to optimize fusion outcomes. The system also incorporates a blockchain-based ledger to track and verify the authenticity of bone plates and associated surgical instruments, ensuring tamper-evident record-keeping and supply chain transparency. Furthermore, the bone plate features a novel, 3D-printed lattice structure infused with bioactive materials, designed to promote bone growth and fusion while minimizing material usage.

Novelty and Inventive Step

The integration of IoT, AI, blockchain, and novel materials in a single spinal fusion system is new and non-obvious compared to the original bone plate patent. The synergistic combination of these technologies provides a unique and innovative solution that enhances the overall spinal fusion experience.

Alternative Embodiments and Variations

Alternative embodiments of the Smart Bone Plate System could include variations in sensor types, AI algorithm designs, blockchain architectures, and novel material compositions. Additionally, the system could be adapted for use in other orthopedic applications, such as joint replacement or osteoporosis treatment.

Potential Commercial Applications and Market

The Smart Bone Plate System has significant commercial potential in the orthopedic industry, particularly in the areas of spinal fusion, joint replacement, and osteoporosis treatment. The system's ability to provide real-time monitoring, personalized planning, and supply chain transparency makes it an attractive solution for hospitals, surgeons, and patients alike.

CPC Classifications

SectionClassGroup
A A61 A61B17/7059
A A61 A61B17/8057
A A61 A61F2/30749
A A61 A61F2/4455
A A61 A61B17/7061
A A61 A61B17/7258
A A61 A61B17/7275
A A61 A61B17/8052
A A61 A61B17/8061
A A61 A61B17/844
A A61 A61B17/863
A A61 A61B17/864
A A61 A61B17/8625

Field of Art

Orthopedic medical devices, specifically spinal fusion implants and bone plate systems, requiring advanced knowledge of biomechanical engineering, materials science, and surgical technologies

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or orthopedic device designer with expertise in medical implant design, materials engineering, sensor integration, and surgical instrumentation, holding advanced degrees and 5-10 years of professional experience

Obviousness Rationale

A PHOSITA would recognize that integrating digital technologies and advanced materials into existing bone plate designs represents a predictable evolution of medical device innovation. The core structural elements of the source patent's bone plate provide a natural foundation for incorporating sensor technologies, AI-driven optimization, and advanced manufacturing techniques. The technical solutions proposed in the PTD represent logical extensions of known medical device design principles applied to spinal fusion implant systems.

Obvious Combinations & Variations

Source Patent Element
Bone plate with bone screw and locking screw apertures
PTD Variation
Bone plate with integrated sensors and IoT connectivity for monitoring fusion progress
Obviousness Reasoning
Adding sensors to medical implants is a known technique in biomedical engineering, with predictable results of enhanced surgical monitoring and patient outcomes
Source Patent Element
Orthopedic system with specific mechanical design for bone screw placement
PTD Variation
3D-printed lattice structure with bioactive material integration
Obviousness Reasoning
Advanced manufacturing techniques like 3D printing are well-established in medical device design, and material optimization represents a standard design approach for improving implant performance
Source Patent Element
Spinal fusion implant system with mechanical locking mechanisms
PTD Variation
AI-driven simulation for personalized surgical planning and implant design
Obviousness Reasoning
Computational modeling and patient-specific medical device design are recognized techniques for improving surgical precision and outcomes
Source Patent Element
Bone plate with standardized mechanical interfaces
PTD Variation
Blockchain-based authentication and tracking system for surgical instruments
Obviousness Reasoning
Supply chain authentication and tracking technologies are increasingly common in medical device industries, representing a predictable technological progression
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857224 and the published technical disclosure, a person having ordinary skill in the art would find the proposed variations in spinal fusion implant design to be obvious extensions of existing orthopedic device technologies. The combination of known techniques in sensor integration, computational modeling, advanced manufacturing, and digital authentication represents a predictable application of established medical device design principles.

Original Patent Information

Patent NumberUS 11,857,224
TitleBone plate
Assignee(s)Innovasis Inc.