Enhanced Multiple Set Screw Insertion Instrument and Methods

Publication ID: 24-11857225_0001_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Multiple Set Screw Insertion Instrument and Methods,” Published Technical Disclosure No. 24-11857225_0001_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857225_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,225.

Summary of the Inventive Concept

An improved surgical instrument and methods for delivering multiple set screws during spine surgery, enhancing efficiency, safety, and precision.

Background and Problem Solved

The original patent disclosed a multiple set screw insertion instrument with limitations in set screw advancement, ergonomic design, and training methods. The new inventive concept addresses these limitations by introducing a spiral groove on the shaft, an improved ergonomic handle design, and a simulator-based training method.

Detailed Description of the Inventive Concept

The enhanced instrument features a shaft with a spiral groove, allowing for smoother and more controlled set screw advancement. The ergonomic handle design incorporates a contoured grip and a thumb-activated set screw advancement mechanism with audible and tactile feedback. The system also includes a set screw storage container, designed to work in tandem with the instrument to minimize instrument exchanges. The training method utilizes a simulator with a mock spinal fixation construct and practice set screws to develop surgeon proficiency.

Novelty and Inventive Step

The new inventive concept introduces a spiral groove on the shaft, an improved ergonomic handle design, and a simulator-based training method, which are not obvious from the original patent and provide significant improvements in efficiency, safety, and precision.

Alternative Embodiments and Variations

Alternative embodiments may include varying the spiral groove design, incorporating different materials or coatings for the shaft and handle, or integrating additional features such as set screw counting or automatic advancement. Variations may also include adapting the instrument for use in other surgical procedures or incorporating the technology into robotic-assisted surgery systems.

Potential Commercial Applications and Market

The enhanced multiple set screw insertion instrument and methods have significant commercial potential in the spine surgery market, offering improved efficiency, safety, and precision for surgeons and hospitals. The target industries include medical device manufacturers, hospitals, and surgical centers.

CPC Classifications

SectionClassGroup
A A61 A61B17/7091
A A61 A61B17/7035
A A61 A61B17/7076

Field of Art

Surgical instrument design, specifically spinal surgery instrumentation for set screw insertion and fixation techniques, requiring expertise in mechanical engineering, medical device design, and orthopedic surgical procedures

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or surgical instrument designer with advanced degree, 5-10 years experience in orthopedic medical device development, familiar with surgical instrument mechanisms, ergonomics, and spinal fixation technologies

Obviousness Rationale

A PHOSITA would recognize that the PTD's variations represent predictable engineering improvements to the source patent's fundamental set screw insertion mechanism. The disclosed enhancements like the spiral groove, ergonomic handle, and training system represent logical extensions of existing surgical instrument design principles. These modifications solve known limitations in surgical instrumentation through straightforward mechanical and ergonomic adaptations.

Obvious Combinations & Variations

Source Patent Element
Shaft configured to drive and stack multiple set screws
PTD Variation
Adding a spiral groove to facilitate smoother set screw advancement
Obviousness Reasoning
A predictable design optimization using known mechanical principles to improve existing shaft functionality, representing a simple mechanical modification with expected performance benefits
Source Patent Element
Ratchet teeth and detent mechanism for sleeve movement
PTD Variation
Incorporating thumb-activated advancement with audible and tactile feedback
Obviousness Reasoning
A standard ergonomic enhancement using known human factors engineering techniques to improve user interaction with a mechanical surgical device
Source Patent Element
Surgical instrument for delivering set screws
PTD Variation
Integrated set screw storage container designed to minimize instrument exchanges
Obviousness Reasoning
A logical system-level optimization addressing known surgical workflow inefficiencies through predictable accessory design
Source Patent Element
Surgical instrument for spinal fixation
PTD Variation
Simulator-based training method using mock spinal construct
Obviousness Reasoning
A standard medical training technique extension applying established simulation-based learning principles to surgical instrument proficiency
Source Patent Element
Basic set screw insertion mechanism
PTD Variation
Alternative embodiments including robotic-assisted surgery system integration
Obviousness Reasoning
A foreseeable technological adaptation leveraging known robotic surgical platform design principles to expand instrument applicability
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857225, a Person Having Ordinary Skill In The Art would find the technical variations disclosed herein to be obvious extensions of the prior art, representing predictable engineering improvements that do not rise to the level of non-obvious invention. The proposed modifications represent standard design optimizations achievable through routine mechanical engineering and human factors design principles.

Original Patent Information

Patent NumberUS 11,857,225
TitleMultiple set screw insertion instrument and methods
Assignee(s)Medos International Srl