Modular Set Screw Insertion Instrument for Diverse Industrial Applications

Publication ID: 24-11857225_0007_PTD
Published: November 07, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Modular Set Screw Insertion Instrument for Diverse Industrial Applications,” Published Technical Disclosure No. 24-11857225_0007_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857225_0007_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,225.

Summary of the Inventive Concept

The inventive concept leverages the core technology of the original patent to develop a modular set screw insertion instrument for securing components in various industries, including material handling, warehouse storage, wind turbine assembly, solar panel installation, and modular building construction.

Background and Problem Solved

The original patent's set screw insertion instrument was limited to spinal fixation constructs in spine surgery. However, the need for efficient and reliable component securing exists across multiple industries. The inventive concept addresses this limitation by adapting the core technology to cater to diverse industrial applications, thereby increasing efficiency, reducing installation time, and enhancing overall performance.

Detailed Description of the Inventive Concept

The modular set screw insertion instrument comprises a shaft with a distal portion configured to drive a set screw and seat a plurality of set screws stacked against one another on the shaft. The instrument features a handle coupled to the shaft and a sleeve disposed over the shaft, configured to contact a proximal-most set screw stacked. The inventive concept introduces a new level of modularity, allowing the instrument to be adapted for various industrial applications by modifying the shaft, handle, and sleeve configurations. For instance, the instrument can be used to secure shelving units to a warehouse floor, attach solar panels to a rooftop, or assemble building modules to form a complete structure.

Novelty and Inventive Step

The new claims introduce a non-obvious and novel application of the core technology, shifting from spinal fixation constructs to diverse industrial applications. The inventive concept's modular design and adaptability to various industries constitute a significant departure from the original patent, demonstrating a substantial and innovative contribution to the field.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include varying shaft lengths, handle materials, and sleeve configurations to accommodate specific industry requirements. Additionally, the instrument could be integrated with robotic systems, automated assembly lines, or IoT-enabled platforms to further enhance efficiency and performance.

Potential Commercial Applications and Market

The modular set screw insertion instrument has vast commercial potential across multiple industries, including material handling, warehouse storage, wind turbine assembly, solar panel installation, and modular building construction. The target market includes manufacturers, logistics companies, renewable energy providers, and construction firms seeking to optimize their workflows, reduce installation time, and increase overall efficiency.

CPC Classifications

SectionClassGroup
A A61 A61B17/7091
A A61 A61B17/7035
A A61 A61B17/7076

Field of Art

Mechanical engineering and surgical/industrial instrumentation, focusing on precision insertion and securing mechanisms for components across medical and industrial applications

Person of Ordinary Skill (PHOSITA) Profile

A mechanical engineer with expertise in precision instrument design, familiar with modular tool systems, mechanical fastening techniques, and adaptable mechanical interfaces across medical and industrial domains

Obviousness Rationale

A PHOSITA would recognize that the core mechanical principles of precise set screw insertion and stacked screw management are fundamentally transferable between medical and industrial contexts. The source patent's detailed mechanical design provides a comprehensive framework that can be readily adapted to alternative applications through predictable design modifications. The PTD demonstrates that the fundamental mechanical constraints and functional requirements for precise component securing are consistent across different technical domains.

Obvious Combinations & Variations

Source Patent Element
Shaft configured to drive and stack multiple set screws
PTD Variation
Adapting shaft design for warehouse shelving, solar panel installation, and modular building construction
Obviousness Reasoning
A PHOSITA would recognize that precise screw insertion mechanics are universally applicable across domains, with modifications being predictable design choices based on load requirements and environmental constraints
Source Patent Element
Sleeve mechanism for controlling screw insertion
PTD Variation
Implementing sleeve design in robotic arm and wind turbine assembly contexts
Obviousness Reasoning
The fundamental mechanical control principles remain consistent, with surface modifications and material selections being routine engineering adaptations
Source Patent Element
Ratchet teeth and detent mechanism for precise incremental movement
PTD Variation
Applying incremental positioning mechanism to modular building module assembly
Obviousness Reasoning
Precision positioning techniques are common across technical domains, with the core mechanical interaction being transferable through standard engineering design principles
Source Patent Element
Handle coupled to shaft for manual screw insertion
PTD Variation
Integrating handle design with automated industrial assembly systems
Obviousness Reasoning
Mechanical interface design is predictable, with human-tool and robotic-tool interfaces following established ergonomic and functional engineering standards
Source Patent Element
Stackable set screw management system
PTD Variation
Implementing multi-screw insertion for complex industrial assembly scenarios
Obviousness Reasoning
Efficient fastener management is a universal engineering challenge, with the source patent's approach representing a generalizable solution applicable across technical domains
35 U.S.C. § 103 Summary: Based on US Patent 11857225, the present disclosure demonstrates that a Person Having Ordinary Skill In The Art would find the claimed industrial adaptations of the original surgical set screw insertion mechanism to be obvious variations. The fundamental mechanical principles of precise, controlled screw insertion are transferable across technical domains, with any variations representing predictable design modifications within the ordinary skill of a mechanical engineer.

Original Patent Information

Patent NumberUS 11,857,225
TitleMultiple set screw insertion instrument and methods
Assignee(s)Medos International Srl