Advanced Femoral Nail Set Screw Assembly with Enhanced Safety Features

Publication ID: 24-11857228_0006_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Advanced Femoral Nail Set Screw Assembly with Enhanced Safety Features,” Published Technical Disclosure No. 24-11857228_0006_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857228_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,228.

Summary of the Inventive Concept

An improved femoral nail set screw assembly with adjustable stop mechanisms, dynamic flanges, self-tapping mechanisms, and sensor-enabled locking systems to ensure secure and efficient fixation of fractured long bones.

Background and Problem Solved

The original patent for a set screw for femoral nail has limitations in ensuring proper insertion and securing of the neck screw. The new inventive concept addresses these limitations by introducing advanced features that prevent over-insertion, accommodate varying femur geometries, facilitate insertion, and provide real-time feedback to the surgeon.

Detailed Description of the Inventive Concept

The advanced femoral nail set screw assembly consists of a first member with a proximal portion and a distal portion. The proximal portion features an adjustable stop mechanism to prevent over-insertion of the neck screw, and a locking mechanism to secure the neck screw in place. The assembly also includes a dynamic flange that adjusts to accommodate varying femur geometries. Additionally, a self-tapping mechanism facilitates insertion of the neck screw, and a sensor-enabled locking system detects when the neck screw is fully seated, providing real-time feedback to the surgeon. The assembly can be used in conjunction with a femoral nail and neck screw to treat femoral fractures.

Novelty and Inventive Step

The new claims introduce novel features that significantly improve the safety and efficiency of femoral nail fixation. The adjustable stop mechanism, dynamic flange, self-tapping mechanism, and sensor-enabled locking system are not obvious from the original patent and provide a non-obvious solution to the limitations of the prior art.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include variations in the design of the adjustable stop mechanism, dynamic flange, self-tapping mechanism, and sensor-enabled locking system. For example, the adjustable stop mechanism could be implemented using a threaded or cam-based system. The dynamic flange could be designed to adjust in response to changes in femur geometry or to accommodate different sizes of femoral nails. The self-tapping mechanism could be replaced with a pre-tapping mechanism or an automated tapping system. The sensor-enabled locking system could be integrated with a navigation system to provide real-time feedback to the surgeon.

Potential Commercial Applications and Market

The advanced femoral nail set screw assembly has significant commercial potential in the orthopedic industry, particularly in the treatment of femoral fractures. The device could be marketed to hospitals, surgical centers, and orthopedic surgeons, offering improved safety, efficiency, and patient outcomes. The device could also be used in conjunction with other orthopedic implants and instruments to provide a comprehensive solution for femoral fracture treatment.

CPC Classifications

SectionClassGroup
A A61 A61B17/744
A A61 A61B17/8897

Field of Art

Orthopedic surgical devices, specifically intramedullary nail fixation systems for treating femoral fractures, requiring expertise in medical device design, surgical techniques, and biomechanical engineering

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or orthopedic surgical device designer with advanced degree, 5-10 years experience in medical device development, familiar with orthopedic implant design, surgical fixation techniques, and mechanical engineering principles

Obviousness Rationale

A PHOSITA would recognize that the PTD's variations represent predictable engineering improvements to the source patent's set screw assembly. The proposed modifications address known limitations in femoral nail fixation by introducing incremental technical enhancements that solve specific surgical challenges using standard design approaches in medical device engineering.

Obvious Combinations & Variations

Source Patent Element
Set screw assembly with flanges that can transition between locked and unlocked conditions
PTD Variation
Dynamic flange that adjusts to accommodate varying femur geometries
Obviousness Reasoning
A PHOSITA would find it obvious to modify existing flange mechanisms to create adaptable geometries, as medical device design frequently requires patient-specific accommodation through adjustable components
Source Patent Element
Intramedullary nail with compartment for set screw assembly
PTD Variation
Sensor-enabled locking system to detect neck screw seating
Obviousness Reasoning
Integrating electronic sensing into mechanical medical devices is a known technique, and a PHOSITA would recognize the predictable benefit of adding real-time feedback to surgical implant systems
Source Patent Element
Set screw assembly with threading in proximal portion
PTD Variation
Self-tapping mechanism to facilitate neck screw insertion
Obviousness Reasoning
Modifying threading configurations to improve insertion is a standard design approach, representing a predictable variation that would be obvious to a skilled practitioner seeking to enhance surgical efficiency
Source Patent Element
Intramedullary nail fixation system
PTD Variation
Mechanism to inject bone cement through the nail during fracture treatment
Obviousness Reasoning
Combining bone cement injection with existing implant systems is a known technique in orthopedic surgery, representing a finite and predictable solution to enhancing fracture healing
35 U.S.C. § 103 Summary: Based on US Patent 11857228's disclosure of a set screw assembly for femoral nail fixation, the present publication demonstrates that the claimed variations would have been obvious to a person having ordinary skill in the art at the time of invention. The incremental technical modifications represent predictable engineering solutions that do not rise to the level of non-obvious innovation, thereby establishing effective prior art against subsequent patent claims in this technical domain.

Original Patent Information

Patent NumberUS 11,857,228
TitleSet screw for femoral nail
Assignee(s)Stryker European Operations Holdings LLC