Intelligent Femoral Nail System with Integrated Sensors and Analytics

Publication ID: 24-11857228_0008_PTD
Published: November 07, 2025
Category:Synergistic Combinations

Legal Citation

pr1or.art Inc., “Intelligent Femoral Nail System with Integrated Sensors and Analytics,” Published Technical Disclosure No. 24-11857228_0008_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857228_0008_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,228.

Summary of the Inventive Concept

A novel femoral nail system that combines advanced sensing, AI-powered analytics, and blockchain-based tracking to optimize fracture treatment and patient outcomes.

Background and Problem Solved

The original patent disclosed a set screw assembly for intramedullary intertrochanteric fracture fixation devices. However, these devices lacked real-time monitoring capabilities, AI-driven insights, and secure tracking features. The new inventive concept addresses these limitations by integrating distinct technologies to create a more powerful and effective system.

Detailed Description of the Inventive Concept

The intelligent femoral nail system comprises a femoral nail with an angulated opening for receiving a neck screw, a set screw assembly with a sensor module for monitoring bone density, and a communication module for transmitting data to a remote server. The system may also include an AI-powered analytics module to predict optimal screw placement and torque settings, and a blockchain-based tracking module for verifying the authenticity and origin of the femoral nail and set screw assembly. The nanomaterial-based coating on the proximal portion of the set screw assembly enhances biocompatibility and reduces the risk of infection. The system can be customized using machine learning algorithms to generate personalized designs for femoral nails and set screw assemblies optimized for individual patients' needs.

Novelty and Inventive Step

The new claims introduce the integration of sensors, AI-powered analytics, blockchain-based tracking, and nanomaterial-based coatings, which are not present in the original patent. These synergistic combinations provide a novel and non-obvious solution for optimizing fracture treatment and patient outcomes.

Alternative Embodiments and Variations

Alternative embodiments may include the use of different sensing modalities, such as acoustic or optical sensors, or the integration of additional AI-powered features, such as predictive analytics for potential complications. Variations may also include the use of different materials or coatings for the femoral nail and set screw assembly.

Potential Commercial Applications and Market

The intelligent femoral nail system has significant commercial potential in the orthopedic industry, particularly in the treatment of femoral fractures. The system's ability to provide real-time monitoring, AI-driven insights, and secure tracking features can improve patient outcomes, reduce healthcare costs, and enhance the overall quality of care.

CPC Classifications

SectionClassGroup
A A61 A61B17/744
A A61 A61B17/8897

Field of Art

Orthopedic surgical implants, specifically intramedullary nail systems for fracture fixation, requiring advanced mechanical engineering, biomedical device design, and materials science expertise

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or orthopedic surgical device designer with advanced degree, 5-10 years experience in medical device development, familiar with surgical implant technologies, sensor integration, and materials engineering

Obviousness Rationale

A skilled practitioner would recognize that integrating sensor technologies, data analytics, and advanced materials into existing femoral nail designs represents a predictable technological evolution. The fundamental mechanical structure of the set screw assembly remains consistent with the source patent, while the proposed enhancements represent incremental improvements using known techniques in medical device design. The proposed variations leverage standard engineering approaches to enhance functionality without fundamentally altering the core mechanical principles of the original invention.

Obvious Combinations & Variations

Source Patent Element
Intramedullary nail with angulated opening for neck screw
PTD Variation
Adding sensor module for bone density monitoring within set screw assembly
Obviousness Reasoning
Integrating sensors into surgical implants is a known technique in medical device engineering, representing a predictable application of existing technological capabilities
Source Patent Element
Set screw assembly with multiple flanges and configurable locking mechanism
PTD Variation
Incorporating AI-powered analytics for optimizing screw placement and torque settings
Obviousness Reasoning
Applying computational intelligence to surgical device optimization is a standard design approach in modern medical engineering, representing an obvious extension of existing technological frameworks
Source Patent Element
Metallic set screw assembly with specific geometric configurations
PTD Variation
Nanomaterial-based biocompatibility coating to reduce infection risk
Obviousness Reasoning
Surface modification techniques using nanomaterials are well-established in biomedical engineering, representing a predictable solution for enhancing implant performance
Source Patent Element
Modular set screw assembly design
PTD Variation
Blockchain-based tracking module for verifying implant authenticity
Obviousness Reasoning
Implementing digital authentication and tracking systems is a standard approach in medical device supply chain management, representing an obvious technological enhancement
Source Patent Element
Standardized femoral nail configuration
PTD Variation
Machine learning-driven personalized design generation based on patient-specific anatomical data
Obviousness Reasoning
Applying computational design optimization to medical implants is a known technique in biomedical engineering, representing a predictable application of existing computational methodologies
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857228 and the comprehensive technical disclosure, a person having ordinary skill in the art would find the proposed variations obvious and predictable extensions of existing intramedullary nail technologies. The incremental enhancements involving sensor integration, AI analytics, blockchain tracking, and nanomaterial coatings represent standard engineering approaches that would be readily conceived by a skilled practitioner without requiring inventive insight beyond the existing technological framework.

Original Patent Information

Patent NumberUS 11,857,228
TitleSet screw for femoral nail
Assignee(s)Stryker European Operations Holdings LLC