Next-Generation Bone Screw System for Personalized Spinal Care

Publication ID: 24-11857233_0005_PTD
Published: November 07, 2025
Category:Future Evolutions & Paradigm Shifts

Legal Citation

pr1or.art Inc., “Next-Generation Bone Screw System for Personalized Spinal Care,” Published Technical Disclosure No. 24-11857233_0005_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857233_0005_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,233.

Summary of the Inventive Concept

A modular bone screw system that integrates advanced manufacturing techniques, smart materials, and dynamic internal structures to provide customized spinal implants for optimal patient outcomes.

Background and Problem Solved

The original bone screw patent, while effective, has limitations in terms of customization and adaptability to individual patient needs. The new inventive concept addresses these limitations by envisioning a next-generation bone screw system that leverages cutting-edge technologies to provide personalized spinal care.

Detailed Description of the Inventive Concept

The next-generation bone screw system comprises interconnected modules with unique mechanical properties, allowing for customized assembly to optimize performance for specific patient needs. The system integrates additive manufacturing techniques to generate complex geometries and smart materials that adapt to environmental stimuli, ensuring optimal mechanical properties over time. The dynamic internal structure of the bone screw responds to changes in the patient's spine, further enhancing its performance. The system's modular design enables the mixing and matching of interchangeable components to create a tailored bone screw for each patient.

Novelty and Inventive Step

The new claims introduce a paradigm shift in bone screw design by incorporating modular, adaptive, and smart technologies, making the original inventive concept obsolete. The integration of additive manufacturing, dynamic internal structures, and smart materials provides a novel and non-obvious solution to the problem of customized spinal care.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include the use of different smart materials, varying module geometries, or alternative manufacturing techniques. The system could also be adapted for use in other orthopedic applications, such as joint replacements or fracture fixation.

Potential Commercial Applications and Market

The next-generation bone screw system has significant commercial potential in the orthopedic and spinal care industries, with potential applications in personalized medicine, minimally invasive surgeries, and regenerative medicine. The market for customized spinal implants is expected to grow significantly in the coming years, driven by the increasing demand for personalized healthcare solutions.

CPC Classifications

SectionClassGroup
A A61 A61B17/8625
A A61 A61B17/7059
A A61 A61B17/866
A A61 A61B17/7001
A A61 A61B2017/00526
A A61 A61B2017/00862

Field of Art

Orthopedic medical device design, specifically spinal implant systems and bone screw manufacturing techniques, requiring expertise in materials science, biomechanical engineering, and advanced manufacturing processes

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or orthopedic device designer with advanced degrees, experience in additive manufacturing, materials engineering, and understanding of patient-specific medical device customization

Obviousness Rationale

A PHOSITA would recognize that the PTD's modular bone screw system represents a predictable extension of existing bone screw technologies, leveraging known additive manufacturing techniques and smart material principles to create customizable implant solutions. The core innovations build upon established medical device design principles by introducing modularity and adaptive material properties. The variations represent incremental improvements that would be obvious to a skilled practitioner seeking to optimize spinal implant performance.

Obvious Combinations & Variations

Source Patent Element
Bone screw with multiple material composition in different thread sections
PTD Variation
Modular bone screw system with interchangeable components having unique mechanical properties
Obviousness Reasoning
A PHOSITA would recognize that material composition variations are a known technique for optimizing implant performance, and modular design represents a predictable design choice for enhancing customization
Source Patent Element
Spinal implant with specific manufacturing techniques
PTD Variation
Additive manufacturing techniques for generating complex geometries and dynamic internal structures
Obviousness Reasoning
Advanced manufacturing techniques are well-established in medical device design, and using additive manufacturing to create complex geometries represents a known approach for improving implant performance
Source Patent Element
Bone screw with specific material composition
PTD Variation
Smart materials that adapt mechanical properties in response to environmental stimuli
Obviousness Reasoning
Smart material technologies are known in biomedical engineering, and integrating responsive materials into medical devices is a predictable solution for improving long-term implant performance
Source Patent Element
Spinal implant with specific thread design
PTD Variation
Dynamic internal structure that responds to changes in patient's spine
Obviousness Reasoning
Adaptive implant technologies are a foreseeable development for medical devices, representing an obvious approach to improving patient-specific medical solutions
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857233 and the principles of orthopedic device design, the claimed variations in the published technical disclosure would be considered obvious to a person having ordinary skill in the art. The incremental innovations represent predictable extensions of existing bone screw technologies, utilizing known manufacturing techniques and material science principles to create customizable medical device solutions.

Original Patent Information

Patent NumberUS 11,857,233
TitleBone screw and method of manufacture
Assignee(s)WARSAW ORTHOPEDIC, INC.