Adaptive Bone Screw System with Real-Time Optimization

Publication ID: 24-11857233_0010_PTD
Published: November 07, 2025
Category:Future Evolutions & Paradigm Shifts

Legal Citation

pr1or.art Inc., “Adaptive Bone Screw System with Real-Time Optimization,” Published Technical Disclosure No. 24-11857233_0010_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857233_0010_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,233.

Summary of the Inventive Concept

A next-generation bone screw system that dynamically adjusts its internal structure in response to changes in bone density, ensuring optimal performance and treatment outcomes.

Background and Problem Solved

The original patent's bone screw design, while innovative, has limitations in its ability to adapt to changing bone conditions during treatment. The new inventive concept addresses this limitation by introducing a dynamically adjustable internal structure that can be reconfigured in real-time through wireless communication with an external controller.

Detailed Description of the Inventive Concept

The adaptive bone screw system comprises a bone screw with a dynamically adjustable internal structure, an external controller, and a communication module. The internal structure is made from a shape-memory alloy that changes shape in response to changes in temperature. The external controller receives data on bone density and screw performance, analyzes the data to identify areas of optimization, and transmits instructions to the bone screw to adjust its internal structure accordingly. This real-time optimization enables the bone screw to maintain optimal performance and ensure effective treatment outcomes.

Novelty and Inventive Step

The new claims introduce a paradigm shift in bone screw design by incorporating dynamically adjustable internal structures, real-time optimization, and self-healing properties. These features are non-obvious and novel compared to the original patent's design.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include using different materials or geometries for the internal structure, incorporating sensors to monitor bone density and screw performance, or integrating the system with other medical devices for comprehensive treatment.

Potential Commercial Applications and Market

The adaptive bone screw system has significant commercial potential in the spinal implant market, with potential applications in treating a range of spinal disorders and injuries. The system's ability to optimize performance in real-time could lead to improved treatment outcomes, reduced complications, and enhanced patient satisfaction.

CPC Classifications

SectionClassGroup
A A61 A61B17/8625
A A61 A61B17/7059
A A61 A61B17/866
A A61 A61B17/7001
A A61 A61B2017/00526
A A61 A61B2017/00862

Field of Art

Medical device engineering, specifically spinal implant systems and orthopedic surgical technologies, requiring advanced knowledge of biomaterials, mechanical engineering, and surgical intervention techniques

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or orthopedic medical device designer with expertise in materials science, advanced manufacturing techniques, and surgical implant design, holding advanced degrees and 5-10 years of professional experience

Obviousness Rationale

A person having ordinary skill in the art would recognize that the PTD's proposed variations represent predictable extensions of the source patent's core bone screw technology, utilizing known materials science and medical device engineering principles to enhance functional adaptability and performance monitoring of orthopedic implants.

Obvious Combinations & Variations

Source Patent Element
Bone screw with multiple material composition threads
PTD Variation
Shape-memory alloy threads that dynamically adjust configuration
Obviousness Reasoning
Predictable application of known shape-memory material properties to existing multi-material thread design, representing a straightforward engineering optimization
Source Patent Element
Spinal implant with specific manufacturing techniques
PTD Variation
Additive manufacturing creating tunable lattice structures with bioactive material infusion
Obviousness Reasoning
Logical extension of existing manufacturing methods using well-established additive manufacturing and materials integration techniques
Source Patent Element
Bone screw with specific material composition
PTD Variation
Self-healing internal structure using micro-encapsulated healing agents
Obviousness Reasoning
Known materials science approach of incorporating self-repair mechanisms into medical implants, representing a predictable design improvement
Source Patent Element
Bone screw with specific geometric configuration
PTD Variation
External controller for real-time structural optimization based on bone density data
Obviousness Reasoning
Straightforward application of sensor technology and adaptive design principles to existing medical implant technologies
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857233 and the comprehensive technical disclosure herein, a person having ordinary skill in the art would find the proposed bone screw variations obvious and lacking inventive step, as the modifications represent predictable applications of known materials science, manufacturing, and medical device engineering principles to existing orthopedic implant technologies.

Original Patent Information

Patent NumberUS 11,857,233
TitleBone screw and method of manufacture
Assignee(s)WARSAW ORTHOPEDIC, INC.