Enhanced Differential Compression Bone Screw System

Publication ID: 24-11857235_0001_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Differential Compression Bone Screw System,” Published Technical Disclosure No. 24-11857235_0001_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857235_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,235.

Summary of the Inventive Concept

An advanced bone compression screw system with improved features, including torque limiting mechanisms, self-tightening mechanisms, and real-time compression force feedback, enhancing the efficiency, safety, and effectiveness of bone compression procedures.

Background and Problem Solved

The original differential compression bone screw patent (USPTO Patent No. [insert patent number]) addressed the need for efficient bone compression, but had limitations in terms of over-tightening risks, manual tightening efforts, and lack of real-time compression feedback. The present inventive concept solves these limitations by introducing a system with torque limiting, self-tightening, and compression force sensing capabilities.

Detailed Description of the Inventive Concept

The enhanced bone compression screw system comprises a bone compression screw with a shank and a head portion, and a driver tool configured to engage with the head portion. The driver tool includes a torque limiting mechanism to prevent over-tightening of the bone compression screw. Additionally, the bone compression screw may feature a self-tightening mechanism, such as a ratcheting mechanism, to tighten the screw as the bone portions compress. Furthermore, the system may include a sensor configured to detect the compression force applied to the bone compression screw, providing real-time feedback to the user. This allows for optimized compression and reduced risk of over-tightening.

Novelty and Inventive Step

The new claims introduce the concepts of torque limiting, self-tightening, and real-time compression force feedback, which are not present in the original patent. These features address the limitations of the original patent and provide a significant improvement in the efficiency, safety, and effectiveness of bone compression procedures.

Alternative Embodiments and Variations

Alternative embodiments may include different torque limiting mechanisms, such as friction-based or electronic torque limiters. The self-tightening mechanism could be replaced with a motorized or hydraulic tightening system. The compression force sensor could be integrated into the bone compression screw or the driver tool. These variations would allow for a broader range of applications and customization options.

Potential Commercial Applications and Market

The enhanced bone compression screw system has significant commercial potential in the orthopedic and spinal implant markets, where efficient and safe bone compression is crucial. The system could be marketed to hospitals, surgical centers, and orthopedic clinics, offering a competitive advantage in terms of safety, efficiency, and patient outcomes.

CPC Classifications

SectionClassGroup
A A61 A61B17/863
A A61 A61B17/809
A A61 A61B17/8605
A A61 A61B17/80
A A61 A61B17/8635

Field of Art

Orthopedic surgical devices, specifically bone fixation and compression systems, requiring advanced mechanical engineering, biomechanical understanding, and medical device design expertise

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or orthopedic surgical device designer with expertise in mechanical design, materials science, and surgical instrumentation, possessing knowledge of bone fixation techniques and mechanical compression principles

Obviousness Rationale

A PHOSITA would recognize that the PTD's variations represent predictable engineering improvements to the source patent's bone compression screw design. The additional features of torque limiting, self-tightening mechanisms, and force feedback are logical extensions of existing surgical screw technology that address known limitations in bone fixation procedures. These modifications represent standard problem-solving approaches in medical device engineering to enhance surgical precision and safety.

Obvious Combinations & Variations

Source Patent Element
Differential pitch threads for bone compression
PTD Variation
Adding torque limiting mechanism to control screw insertion force
Obviousness Reasoning
A PHOSITA would recognize that controlling insertion force is a predictable solution to prevent over-compression or tissue damage, using well-known mechanical torque limitation techniques
Source Patent Element
Bone screw with head portion and shank
PTD Variation
Incorporating ratcheting self-tightening mechanism within head portion
Obviousness Reasoning
Mechanical self-tightening mechanisms are a known technique in fastener design, representing a finite and predictable solution to improving compression performance
Source Patent Element
Bone compression screw for stabilizing bone interfaces
PTD Variation
Adding real-time compression force sensing and feedback
Obviousness Reasoning
Integrating sensors for procedural feedback is a standard engineering approach to improve medical device precision, using known electronic and mechanical sensing technologies
Source Patent Element
Bone screw with differential thread pitches
PTD Variation
Driver tool with electronic or friction-based torque control
Obviousness Reasoning
Multiple torque limitation methods are known in the art, representing obvious design variations a PHOSITA would readily conceive
Source Patent Element
Bone compression screw for surgical fixation
PTD Variation
Modular driver tool with interchangeable torque and sensing components
Obviousness Reasoning
Modular surgical instrument design is a predictable engineering solution to increase versatility and adapt to different surgical requirements
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857235, a person having ordinary skill in the art would find the variations disclosed in this published technical disclosure to be obvious extensions of the prior art. The incremental improvements in bone compression screw technology, including torque limitation, self-tightening mechanisms, and force feedback, represent predictable engineering solutions that would be readily apparent to a skilled practitioner in orthopedic surgical device design.

Original Patent Information

Patent NumberUS 11,857,235
TitleDifferential compression bone screw
Assignee(s)In2Bones USA, LLC