Enhanced Flexible Circuit for Electrophysiology Catheters with Integrated Thermal Management and Biocompatibility Features

Publication ID: 24-11857251_0001_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Flexible Circuit for Electrophysiology Catheters with Integrated Thermal Management and Biocompatibility Features,” Published Technical Disclosure No. 24-11857251_0001_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857251_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,251.

Summary of the Inventive Concept

An improved flexible circuit for electrophysiology catheters, incorporating thermal management, biocompatibility, and impedance sensing features to enhance ablative energy delivery, minimize thermal damage, and optimize cardiac tissue ablation procedures.

Background and Problem Solved

The original patent disclosed a flexible circuit for split-tip catheters, but it had limitations in thermal resistance, biocompatibility, and impedance sensing. The new inventive concept addresses these limitations by integrating a thermal management system, nanocoating for biocompatibility, and an impedance sensor to optimize energy delivery and minimize complications.

Detailed Description of the Inventive Concept

The enhanced flexible circuit comprises a thermal management system integrated into the transition section to reduce thermal resistance and enhance ablative energy delivery. Additionally, the lateral wall section is coated with a nanocoating to enhance biocompatibility and reduce thrombus formation. The circuit also features an integrated impedance sensor to optimize energy delivery and minimize complications. Furthermore, the electrode configuration can be dynamically adjusted to adapt to varying cardiac tissue geometries and optimize ablative energy delivery.

Novelty and Inventive Step

The new claims introduce novel features not present in the original patent, including the thermal management system, nanocoating, impedance sensor, and dynamically adjustable electrode configuration. These features provide a non-obvious improvement over the original patent, enabling more efficient and safer cardiac tissue ablation procedures.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include varying thermal management systems, such as micro-channel cooling or thermoelectric cooling. The nanocoating could be replaced with other biocompatible materials or surface treatments. The impedance sensor could be integrated into the catheter tip or used in conjunction with other sensing modalities. The dynamically adjustable electrode configuration could be achieved through various mechanisms, such as shape-memory alloy wires or micro-electromechanical systems (MEMS).

Potential Commercial Applications and Market

The enhanced flexible circuit has significant commercial potential in the electrophysiology catheter market, which is expected to grow due to the increasing prevalence of cardiac arrhythmias. The inventive concept could be integrated into catheter systems for ablative procedures, offering a competitive advantage in terms of safety, efficacy, and procedural efficiency.

CPC Classifications

SectionClassGroup
A A61 A61B18/1492
A A61 A61B5/287
A A61 A61B5/367
A A61 A61B8/4494
A A61 A61B2018/00351
A A61 A61B2018/00577

Original Patent Information

Patent NumberUS 11,857,251
TitleFlexible circuit for use with a catheter and related manufacturing method
Assignee(s)Biosense Webster (Israel) Ltd.