Enhanced Flexible Circuit for Electrophysiology Catheters with Integrated Thermal Management and Biocompatibility Features

Publication ID: 24-11857251_0001_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Flexible Circuit for Electrophysiology Catheters with Integrated Thermal Management and Biocompatibility Features,” Published Technical Disclosure No. 24-11857251_0001_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857251_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,251.

Summary of the Inventive Concept

An improved flexible circuit for electrophysiology catheters, incorporating thermal management, biocompatibility, and impedance sensing features to enhance ablative energy delivery, minimize thermal damage, and optimize cardiac tissue ablation procedures.

Background and Problem Solved

The original patent disclosed a flexible circuit for split-tip catheters, but it had limitations in thermal resistance, biocompatibility, and impedance sensing. The new inventive concept addresses these limitations by integrating a thermal management system, nanocoating for biocompatibility, and an impedance sensor to optimize energy delivery and minimize complications.

Detailed Description of the Inventive Concept

The enhanced flexible circuit comprises a thermal management system integrated into the transition section to reduce thermal resistance and enhance ablative energy delivery. Additionally, the lateral wall section is coated with a nanocoating to enhance biocompatibility and reduce thrombus formation. The circuit also features an integrated impedance sensor to optimize energy delivery and minimize complications. Furthermore, the electrode configuration can be dynamically adjusted to adapt to varying cardiac tissue geometries and optimize ablative energy delivery.

Novelty and Inventive Step

The new claims introduce novel features not present in the original patent, including the thermal management system, nanocoating, impedance sensor, and dynamically adjustable electrode configuration. These features provide a non-obvious improvement over the original patent, enabling more efficient and safer cardiac tissue ablation procedures.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include varying thermal management systems, such as micro-channel cooling or thermoelectric cooling. The nanocoating could be replaced with other biocompatible materials or surface treatments. The impedance sensor could be integrated into the catheter tip or used in conjunction with other sensing modalities. The dynamically adjustable electrode configuration could be achieved through various mechanisms, such as shape-memory alloy wires or micro-electromechanical systems (MEMS).

Potential Commercial Applications and Market

The enhanced flexible circuit has significant commercial potential in the electrophysiology catheter market, which is expected to grow due to the increasing prevalence of cardiac arrhythmias. The inventive concept could be integrated into catheter systems for ablative procedures, offering a competitive advantage in terms of safety, efficacy, and procedural efficiency.

CPC Classifications

SectionClassGroup
A A61 A61B18/1492
A A61 A61B5/287
A A61 A61B5/367
A A61 A61B8/4494
A A61 A61B2018/00351
A A61 A61B2018/00577

Field of Art

Electrophysiology medical device engineering, focusing on flexible circuit design for cardiac intervention catheters, requiring advanced knowledge of biomedical engineering, electrical circuit design, thermal management, and minimally invasive medical device technologies

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer with expertise in medical device design, electrical circuit fabrication, thermal management techniques, and catheter-based intervention technologies, holding advanced degrees in bioengineering or electrical engineering with specialized medical device design experience

Obviousness Rationale

A PHOSITA would recognize that the disclosed thermal management, nanocoating, and impedance sensing features represent predictable engineering improvements to the existing flexible circuit catheter design. The variations address known challenges in cardiac ablation procedures by applying standard engineering techniques to optimize thermal control, biocompatibility, and energy delivery. These modifications represent incremental yet meaningful advancements that would be apparent to a skilled practitioner seeking to enhance catheter performance.

Obvious Combinations & Variations

Source Patent Element
Flexible circuit with base and lateral wall sections for catheter tip
PTD Variation
Integrating thermal management system into transition section to reduce thermal resistance
Obviousness Reasoning
Thermal management is a known technique in medical device design, and a PHOSITA would recognize the predictable benefit of reducing thermal resistance in an ablation catheter to improve energy delivery and minimize tissue damage
Source Patent Element
Electrode regions for ablation, recording, and sensing
PTD Variation
Adding integrated impedance sensor to optimize energy delivery
Obviousness Reasoning
Impedance sensing is a well-established technique in medical electronics, and a PHOSITA would find it obvious to incorporate additional sensing capabilities to improve procedural precision and safety
Source Patent Element
Flexible circuit design for catheter tip
PTD Variation
Applying nanocoating to lateral wall section to enhance biocompatibility
Obviousness Reasoning
Surface modification techniques are common in medical device design, and a PHOSITA would recognize nanocoatings as a predictable solution for improving device biocompatibility and reducing potential complications
Source Patent Element
Planar and non-planar circuit configurations
PTD Variation
Dynamically adjustable electrode configuration to adapt to cardiac tissue geometries
Obviousness Reasoning
Adaptive device design is a known approach in medical engineering, and a PHOSITA would find it obvious to develop flexible electrode configurations that can optimize tissue interaction
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857251 and the disclosed technical variations, a person having ordinary skill in the art would find the claimed improvements in flexible circuit catheter design to be obvious and predictable extensions of existing medical device technologies. The incremental advancements in thermal management, biocompatibility, and sensing capabilities represent standard engineering approaches that would be readily conceived by a skilled practitioner seeking to optimize cardiac intervention procedures.

Original Patent Information

Patent NumberUS 11,857,251
TitleFlexible circuit for use with a catheter and related manufacturing method
Assignee(s)Biosense Webster (Israel) Ltd.