Enhanced Articulation Joint with Adaptive Helical Lumen

Publication ID: 24-11857283_0001_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Articulation Joint with Adaptive Helical Lumen,” Published Technical Disclosure No. 24-11857283_0001_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857283_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,283.

Summary of the Inventive Concept

An improved surgical instrument with a helical lumen that enables enhanced articulation and control of the end effector, addressing limitations in the original design.

Background and Problem Solved

The original patent's articulation joint with helical lumen has limitations in terms of flexibility, precision, and control. The new inventive concept addresses these limitations by introducing an adaptive helical lumen with varying pitch, enabling smoother and more precise articulation of the end effector.

Detailed Description of the Inventive Concept

The enhanced surgical instrument features a shaft assembly with a helical lumen that includes a spiral portion with a varying pitch. This adaptive design allows for improved articulation of the end effector, enabling surgeons to engage tissue at precise angles and with increased control. The instrument may also include a controller that adjusts the rotation of the shaft assembly based on feedback from a sensor, ensuring optimal articulation. Additionally, the end effector may feature a curved portion that follows the helical path of the lumen during articulation.

Novelty and Inventive Step

The new claims introduce the concept of an adaptive helical lumen with varying pitch, which is not present in the original patent. This innovation enables improved articulation and control of the end effector, making the new inventive concept novel and non-obvious.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept may include different shaft assembly designs, varying pitch patterns, or additional sensors and actuators to enhance articulation control. The concept may also be adapted for use in other medical instruments or robotic systems.

Potential Commercial Applications and Market

The enhanced surgical instrument has significant commercial potential in the medical device industry, particularly in the areas of laparoscopic and endoscopic surgery. The improved articulation and control capabilities may lead to increased adoption and market share in these growing markets.

Field of Art

Surgical Instrument Design, specifically robotic and laparoscopic surgical instrument articulation mechanisms with complex shaft assemblies and end effector control systems

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer with expertise in medical device design, robotics, mechanical engineering, and surgical instrument articulation, possessing advanced knowledge of mechanical design principles, biomechanical constraints, and surgical instrument kinematics

Obviousness Rationale

A PHOSITA would recognize that the PTD's adaptive helical lumen with varying pitch represents a predictable engineering variation of the source patent's fundamental helical lumen design. The modifications introduce incremental improvements in articulation control that would be apparent to a skilled practitioner seeking to optimize surgical instrument performance through known mechanical design techniques. The core mechanical principles and functional objectives remain consistent between the source patent and the PTD's proposed variations.

Obvious Combinations & Variations

Source Patent Element
Shaft assembly with a helical lumen enabling articulation of an end effector
PTD Variation
Helical lumen with a varying pitch to enhance articulation control
Obviousness Reasoning
A PHOSITA would recognize pitch variation as a standard mechanical design technique for modulating mechanical properties, with predictable results in improving articulation range and precision
Source Patent Element
Surgical instrument with articulation axes
PTD Variation
Controller that adjusts shaft assembly rotation based on sensor feedback
Obviousness Reasoning
Integrating sensor-based feedback control is a known technique in robotic surgical systems for improving precision, representing an obvious enhancement to existing articulation mechanisms
Source Patent Element
End effector connected to shaft assembly
PTD Variation
End effector with a curved portion following the helical lumen path
Obviousness Reasoning
Geometrically matching end effector morphology to the lumen's path is a predictable design optimization that a PHOSITA would consider to improve mechanical coupling and articulation performance
Source Patent Element
Surgical instrument with multiple articulation axes
PTD Variation
Method for training surgical instrument use through simulation exercises
Obviousness Reasoning
Developing training protocols for complex surgical instruments is a standard practice in medical device design, representing an obvious extension of instrument development
Source Patent Element
Shaft assembly with longitudinal lumens
PTD Variation
Adaptive helical lumen design with radially offset components
Obviousness Reasoning
Modifying lumen geometry to optimize mechanical performance is a routine engineering approach with predictable outcomes in instrument design
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857283 and the published technical disclosure, a person having ordinary skill in the art would find the claimed variations of surgical instrument articulation mechanisms to be obvious and lacking inventive distinctiveness. The incremental modifications to helical lumen design, articulation control, and end effector geometry represent predictable engineering solutions that would be apparent to a skilled practitioner seeking to optimize surgical instrument performance.

Original Patent Information

Patent NumberUS 11,857,283
TitleArticulation joint with helical lumen
Assignee(s)Cilag GmbH International