Enhanced Surgical Instrument Steering Inputs

Publication ID: 24-11857284_0001_PTD
Published: November 07, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Surgical Instrument Steering Inputs,” Published Technical Disclosure No. 24-11857284_0001_PTD, Published November 07, 2025, available at https://archive.pr1or.art/24-11857284_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,284.

Summary of the Inventive Concept

The present disclosure describes a suite of direct improvements and enhancements to surgical instrument steering inputs, addressing limitations of existing teleoperated robotic systems. The inventive concept integrates novel mechanisms for efficient sterilization, optimized performance, enhanced safety, and improved versatility.

Background and Problem Solved

Minimally invasive medical techniques have revolutionized diagnostic and surgical procedures, reducing patient recovery time and discomfort. However, existing teleoperated robotic systems face limitations in instrument downtime, performance, and safety. The original patent, 'Surgical instrument steering inputs,' introduced a steering input device incorporated in surgical instruments, but it lacked efficient sterilization, real-time performance optimization, and redundant safety features. The present inventive concept addresses these limitations by introducing a quick-release mechanism, real-time torque sensing, redundant torque sensing, haptic feedback, and modular drive assembly.

Detailed Description of the Inventive Concept

The enhanced surgical instrument steering inputs comprise a drive assembly with a novel quick-release mechanism, enabling rapid detachment and reattachment of the instrument shaft from the input device. This facilitates efficient sterilization and reduces instrument downtime. Additionally, the input device incorporates a real-time torque sensor, dynamically adjusting drive cable pre-tensioning to prevent damage to the instrument. A redundant torque sensing mechanism provides an additional layer of safety and reliability during high-torque surgical procedures. The teleoperated robotic system features a novel haptic feedback mechanism integrated into the master input device, allowing surgeons to more intuitively sense and respond to instrument resistance and tissue interaction. Furthermore, the modular drive assembly comprises interchangeable components, enabling customization of the input device for specific surgical procedures and improving instrument versatility while reducing manufacturing costs.

Novelty and Inventive Step

The present inventive concept introduces a novel quick-release mechanism, real-time torque sensing, redundant torque sensing, haptic feedback, and modular drive assembly, which are not present in the original patent. These features provide a significant improvement in efficiency, safety, and versatility, making the enhanced surgical instrument steering inputs a non-obvious advancement over the prior art.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include variations in the quick-release mechanism, such as magnetic or pneumatic coupling. The real-time torque sensing mechanism could be implemented using different sensor technologies, such as optical or capacitive sensors. The modular drive assembly could be designed with different component configurations, tailored to specific surgical procedures or instrument types.

Potential Commercial Applications and Market

The enhanced surgical instrument steering inputs have significant commercial potential in the minimally invasive surgery market, particularly in applications such as laparoscopy, endoscopy, and robotic-assisted surgery. The inventive concept's focus on efficiency, safety, and versatility aligns with the growing demand for advanced surgical instruments and teleoperated robotic systems. The target industries include medical device manufacturers, hospitals, and surgical centers.

Field of Art

Robotic surgical instrumentation, specifically input device mechanisms for teleoperated surgical systems, requiring advanced mechanical engineering, biomedical engineering, and robotics expertise with knowledge of surgical instrument design, mechanical interfaces, and precision motion control

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or mechanical engineer with 3-5 years experience in medical device design, familiar with robotic surgical systems, mechanical coupling mechanisms, sensor integration, and minimally invasive surgical instrument technologies

Obviousness Rationale

A PHOSITA would recognize that the published technical disclosure represents predictable variations and incremental improvements to the source patent's fundamental surgical instrument steering input design. The disclosed enhancements leverage known techniques in sensor integration, modular design, and robotic system optimization that would be readily apparent to someone skilled in surgical robotics instrument development. The variations represent logical extensions of existing technological capabilities within the field of surgical instrument design.

Obvious Combinations & Variations

Source Patent Element
Instrument shaft coupled to an input device with drive shaft and capstan configuration
PTD Variation
Quick-release mechanism enabling rapid instrument shaft detachment
Obviousness Reasoning
Modular instrument designs with quick-release capabilities are well-known in medical device engineering, representing a predictable design optimization for improved sterilization and maintenance
Source Patent Element
Drive shaft with bore configurations for mechanical signal transmission
PTD Variation
Real-time torque sensing mechanism dynamically adjusting drive cable pre-tensioning
Obviousness Reasoning
Integrating sensor feedback into mechanical transmission systems is a standard engineering approach for improving system performance and preventing mechanical damage
Source Patent Element
Input device supporting mechanical signal transmission between surgeon input and instrument end effector
PTD Variation
Haptic feedback mechanism providing intuitive resistance sensing
Obviousness Reasoning
Enhancing human-machine interfaces through tactile feedback is a known technique in robotic control systems, representing an obvious improvement for surgical instrument interaction
Source Patent Element
Surgical instrument with configurable input device components
PTD Variation
Modular drive assembly with interchangeable components for procedure-specific customization
Obviousness Reasoning
Designing modular, adaptable medical instruments is a standard approach to improving device versatility and reducing manufacturing complexity
Source Patent Element
Mechanical signal transmission system with multiple component interactions
PTD Variation
Redundant torque sensing mechanism providing additional safety layers
Obviousness Reasoning
Implementing redundant safety mechanisms is a predictable engineering solution for critical medical devices, representing a standard approach to improving system reliability
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857284 and the published technical disclosure, a person having ordinary skill in the art would find the claimed variations of surgical instrument steering inputs obvious, as the disclosed enhancements represent predictable combinations of known techniques in robotic surgical instrument design, where each modification represents a logical extension of existing technological capabilities without requiring inventive insight beyond the ordinary skill in the art.

Original Patent Information

Patent NumberUS 11,857,284
TitleSurgical instrument steering inputs
Assignee(s)INTUITIVE SURGICAL OPERATIONS, INC.