Synergistic Plate Denture Production System

Publication ID: 24-11857385_0003_PTD
Published: October 28, 2025
Category:Synergistic Combinations

Legal Citation

pr1or.art Inc., “Synergistic Plate Denture Production System,” Published Technical Disclosure No. 24-11857385_0003_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857385_0003_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,385.

Summary of the Inventive Concept

An integrated system for producing customized plate dentures, combining stereolithography 3D printing, artificial intelligence, blockchain, and IoT technologies to enhance accuracy, efficiency, and patient satisfaction.

Background and Problem Solved

The original patent disclosed a method for producing plate dentures using stereolithography, but it had limitations in terms of customization, verification, and monitoring. The new inventive concept addresses these limitations by integrating AI, blockchain, and IoT technologies to create a more powerful and efficient system.

Detailed Description of the Inventive Concept

The system consists of a 3D printer configured to perform stereolithography using a curable composition, an artificial tooth with a projecting shape connected around the side surface, and a computer-aided design software integrated with artificial intelligence to generate a customized denture base design based on patient-specific data. The system also utilizes blockchain technology to create a digital twin of the denture, which is updated in real-time as the denture is manufactured, and verifies the authenticity of the manufactured denture. Additionally, the system includes a set of 3D-printed denture base templates with integrated sensors for monitoring the denture's structural integrity. The system further includes a machine learning algorithm for analyzing sensor data and predicting potential failures.

Novelty and Inventive Step

The new claims introduce the integration of AI, blockchain, and IoT technologies, which are not present in the original patent. The inventive step lies in the synergistic combination of these technologies to create a more efficient, accurate, and patient-centric system for producing customized plate dentures.

Alternative Embodiments and Variations

Alternative embodiments of the system could include the use of different AI algorithms, blockchain platforms, or IoT sensors. Variations of the system could also include the integration of other technologies, such as computer vision or robotics, to further enhance the production process.

Potential Commercial Applications and Market

The synergistic plate denture production system has significant commercial potential in the dental industry, particularly in the fields of orthodontics and prosthodontics. The system could be marketed to dental clinics, hospitals, and research institutions, offering a more efficient and accurate way of producing customized plate dentures.

CPC Classifications

SectionClassGroup
A A61 A61C13/0013
A A61 A61C13/01
A A61 A61C13/10
B B29 B29C64/124
B B33 B33Y10/00
B B33 B33Y80/00
C C09 C09J7/10
C C09 C09J7/30
C C09 C09J2301/416
C C09 C09J2433/00
C C09 C09J2433/008

Field of Art

Dental prosthetics, additive manufacturing (3D printing), and medical device fabrication, with expertise in stereolithography, polymer chemistry, and digital design technologies

Person of Ordinary Skill (PHOSITA) Profile

A professional with advanced training in dental engineering, materials science, and digital fabrication technologies, possessing knowledge of 3D printing techniques, polymer chemistry, and medical device design principles

Obviousness Rationale

A PHOSITA would recognize that integrating digital technologies like AI, blockchain, and IoT into dental prosthetic manufacturing represents a predictable extension of existing 3D printing and stereolithography techniques. The core manufacturing process remains fundamentally consistent with the source patent's method, with technological enhancements that would be considered routine optimization by those skilled in the art. The proposed variations represent incremental improvements that leverage emerging digital technologies to enhance existing manufacturing processes.

Obvious Combinations & Variations

Source Patent Element
Stereolithography 3D printing method for producing plate dentures using curable composition
PTD Variation
Adding AI-driven design software to generate customized denture base designs
Obviousness Reasoning
Integrating AI design tools is a predictable application of machine learning to existing manufacturing processes, representing a known technique for personalization and optimization
Source Patent Element
Denture base with artificial tooth arrangement recessed portion
PTD Variation
Adding integrated sensors for structural integrity monitoring
Obviousness Reasoning
Implementing sensor technologies for medical device monitoring is a well-established approach for enhancing product performance and patient safety
Source Patent Element
3D printing method for producing dental prosthetics
PTD Variation
Blockchain-secured digital twin tracking of manufacturing process
Obviousness Reasoning
Using blockchain for product authentication and tracking is a known technique in advanced manufacturing, representing a straightforward technological extension
Source Patent Element
Stereolithography process for creating dental prosthetics
PTD Variation
Generative adversarial network (GAN) for optimizing denture design
Obviousness Reasoning
Applying machine learning algorithms to design optimization is a predictable application of AI technologies in manufacturing contexts
Source Patent Element
Curable composition for stereolithography
PTD Variation
IoT-enabled real-time manufacturing monitoring and quality control
Obviousness Reasoning
Implementing IoT technologies for process monitoring represents a standard approach to enhancing manufacturing precision and quality assurance
35 U.S.C. § 103 Summary: Pursuant to 35 U.S.C. ยง 103, the variations disclosed in this publication would be considered obvious to a person having ordinary skill in the art in view of US Patent 11857385, as the proposed technological enhancements represent predictable applications of known digital technologies to existing stereolithographic dental prosthetic manufacturing methods. The combination of AI, blockchain, and IoT technologies with established 3D printing techniques constitutes an obvious extension of the prior art, lacking any inventive step beyond routine engineering optimization.

Original Patent Information

Patent NumberUS 11,857,385
TitleMethod of producing plate denture, curable composition for stereolithography, and plate denture production kit
Assignee(s)TOKUYAMA DENTAL CORPORATION