Synergistic Plate Denture Production System

Publication ID: 24-11857385_0008_PTD
Published: October 28, 2025
Category:Synergistic Combinations

Legal Citation

pr1or.art Inc., “Synergistic Plate Denture Production System,” Published Technical Disclosure No. 24-11857385_0008_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857385_0008_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,385.

Summary of the Inventive Concept

The present invention integrates stereolithography 3D printing with AI, IoT, blockchain, and new materials to create a more efficient, accurate, and secure plate denture production system.

Background and Problem Solved

The original patent disclosed a method of producing a plate denture using a stereolithography 3D printer. However, the patent had limitations in terms of design accuracy, production efficiency, and data security. The present inventive concept addresses these limitations by combining the stereolithography 3D printing technology with AI-assisted design software, IoT-based monitoring systems, blockchain-based data storage units, and new materials with improved mechanical properties.

Detailed Description of the Inventive Concept

The inventive concept consists of a system for producing a plate denture, comprising a 3D printer using a curable composition for stereolithography, an artificial tooth having a projecting shape, and a blockchain-based data storage unit for storing design data of the plate denture. The system utilizes an AI-assisted design software to generate a three-dimensional model of the plate denture, which is then fabricated by the stereolithography 3D printer. The production process is monitored by an IoT-based monitoring system, ensuring real-time quality control. Additionally, the system incorporates a new material with improved mechanical properties, selected based on a machine learning algorithm. The integration of these distinct technologies enables a more efficient, accurate, and secure plate denture production process.

Novelty and Inventive Step

The new claims introduce the integration of AI, IoT, blockchain, and new materials with the stereolithography 3D printing technology, which is not obvious from the original patent. The inventive concept's novelty lies in the synergistic combination of these technologies, providing a more comprehensive and efficient plate denture production system.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept may include using different types of 3D printing technologies, such as FDM or SLA, or incorporating additional technologies like computer vision or robotics. Variations of the system may also include different design software, data storage units, or monitoring systems.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in the dental industry, particularly in the field of digital dentistry. The system's ability to produce accurate and customized plate dentures efficiently and securely makes it an attractive solution for dental clinics and laboratories. The market for digital dentistry is expected to grow significantly in the coming years, and the present inventive concept is well-positioned to capitalize on this trend.

CPC Classifications

SectionClassGroup
A A61 A61C13/0013
A A61 A61C13/01
A A61 A61C13/10
B B29 B29C64/124
B B33 B33Y10/00
B B33 B33Y80/00
C C09 C09J7/10
C C09 C09J7/30
C C09 C09J2301/416
C C09 C09J2433/00
C C09 C09J2433/008

Field of Art

Dental prosthetics and additive manufacturing, specifically stereolithographic 3D printing of dental devices, requiring expertise in materials science, dental engineering, and advanced manufacturing techniques

Person of Ordinary Skill (PHOSITA) Profile

A professional with a degree in dental engineering or materials science, familiar with 3D printing technologies, CAD design, polymer chemistry, and dental prosthetic fabrication methods

Obviousness Rationale

A PHOSITA would recognize that integrating digital technologies like AI, blockchain, and IoT into existing stereolithographic dental manufacturing processes represents a predictable technological evolution. The core stereolithographic method remains fundamentally unchanged from the source patent, with additional digital monitoring and design optimization layers. These technological integrations represent standard industry approaches to improving manufacturing precision and data management in medical device production.

Obvious Combinations & Variations

Source Patent Element
Stereolithographic 3D printing method for producing plate dentures
PTD Variation
Adding AI-assisted design software for generating three-dimensional denture models
Obviousness Reasoning
AI design optimization is a known technique in advanced manufacturing, representing a predictable application of machine learning to improve design precision and efficiency
Source Patent Element
Curable composition for stereolithography
PTD Variation
Incorporating machine learning algorithms to select advanced material compositions
Obviousness Reasoning
Materials selection through computational methods is a standard approach in materials engineering, representing an obvious extension of existing design practices
Source Patent Element
3D printing process for dental prosthetics
PTD Variation
Implementing blockchain-based data storage for design and production tracking
Obviousness Reasoning
Digital provenance and secure data management are well-established technological solutions in advanced manufacturing, representing a logical technological progression
Source Patent Element
Stereolithographic denture production method
PTD Variation
Adding IoT-based monitoring systems for real-time quality control
Obviousness Reasoning
Integrated monitoring technologies are standard in advanced manufacturing, representing a predictable enhancement to existing production processes
Source Patent Element
Basic stereolithographic denture production technique
PTD Variation
Exploring alternative 3D printing technologies like FDM or SLA
Obviousness Reasoning
Evaluating multiple additive manufacturing technologies is a standard design approach, representing an obvious exploration of known fabrication methods
35 U.S.C. § 103 Summary: Pursuant to 35 U.S.C. ยง 103, the variations disclosed in this Published Technical Disclosure (PTD) would be considered obvious to a Person Having Ordinary Skill In The Art in light of US Patent 11857385, as the technological integrations represent predictable extensions of existing stereolithographic dental manufacturing techniques through standard digital enhancement methodologies.

Original Patent Information

Patent NumberUS 11,857,385
TitleMethod of producing plate denture, curable composition for stereolithography, and plate denture production kit
Assignee(s)TOKUYAMA DENTAL CORPORATION