Intelligent Dental Tool Manufacturing System

Publication ID: 24-11857386_0003_PTD
Published: October 28, 2025
Category:Synergistic Combinations

Legal Citation

pr1or.art Inc., “Intelligent Dental Tool Manufacturing System,” Published Technical Disclosure No. 24-11857386_0003_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857386_0003_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,386.

Summary of the Inventive Concept

An integrated system combining AI, IoT, blockchain, and novel materials to optimize dental tool manufacturing, improve tool performance, and enable secure tracking and predictive maintenance.

Background and Problem Solved

The original patent, 'Manufacture of a dental tool', describes a method for manufacturing a dental tool, but lacks the ability to optimize the milling process, predict optimal flute geometry, and ensure secure tracking and maintenance of the tool. The new inventive concept addresses these limitations by integrating distinct technologies to create a more powerful system.

Detailed Description of the Inventive Concept

The system comprises a machine learning module integrated with a CNC milling machine, which optimizes the milling process based on real-time sensor data and predicts optimal flute geometry for improved tool performance. Additionally, the system integrates a blockchain-based digital twin to enable secure and transparent tracking of the dental prosthesis throughout its lifecycle. An IoT-enabled sensor network monitors and controls the milling process in real-time, communicating with a cloud-based analytics platform to optimize tool performance and predict maintenance needs. The system also utilizes artificial intelligence to generate tool designs based on input parameters and integrates with a CAM system to manufacture the tool using novel materials with improved wear resistance and thermal conductivity. Furthermore, a machine learning-based predictive maintenance module integrated with a cloud-based IoT platform receives real-time sensor data from the dental tool and predicts when maintenance is required, providing recommendations for optimal tool performance.

Novelty and Inventive Step

The new inventive concept introduces the integration of AI, IoT, blockchain, and novel materials to optimize dental tool manufacturing, which is not disclosed in the original patent. The inventive step lies in the synergistic combination of these distinct technologies to create a more powerful system that improves tool performance, enables secure tracking, and predicts maintenance needs.

Alternative Embodiments and Variations

Alternative embodiments may include using different machine learning algorithms, integrating with other digital twin platforms, or utilizing different novel materials. Variations may include applying the system to other medical or industrial applications, such as manufacturing surgical instruments or aerospace components.

Potential Commercial Applications and Market

The intelligent dental tool manufacturing system has significant commercial potential in the dental industry, enabling dental laboratories and manufacturers to improve tool performance, reduce costs, and enhance patient satisfaction. The system also has potential applications in other industries, such as medical device manufacturing and aerospace engineering.

CPC Classifications

SectionClassGroup
A A61 A61C13/0022
A A61 A61C3/02
B B23 B23C3/32
B B23 B23C5/1009
A A61 A61B2017/00526
B B23 B23C2210/40

Field of Art

Dental tool manufacturing and machining technologies, involving precision manufacturing techniques, CNC machining, tool design, and advanced materials processing for medical and dental applications

Person of Ordinary Skill (PHOSITA) Profile

A skilled professional with expertise in mechanical engineering, CNC machining, materials science, and dental tool manufacturing, possessing advanced knowledge of computer-aided design, sensor technologies, and manufacturing process optimization

Obviousness Rationale

A PHOSITA would recognize that integrating advanced digital technologies like machine learning, IoT, and predictive analytics into dental tool manufacturing represents a natural progression of existing manufacturing techniques disclosed in the source patent. The core manufacturing process remains fundamentally consistent with the original patent's teachings, with technological enhancements representing incremental improvements using known computational methods. The variations demonstrate predictable applications of emerging digital technologies to an established manufacturing domain.

Obvious Combinations & Variations

Source Patent Element
Pre-fluted blank positioning and tool manufacturing method using machine probing
PTD Variation
Machine learning module integrated with CNC milling machine to optimize flute geometry and milling process
Obviousness Reasoning
Predictable extension of existing tool manufacturing techniques using known machine learning optimization strategies, representing a standard design improvement approach
Source Patent Element
Dental tool manufacturing process with defined machining steps
PTD Variation
IoT-enabled sensor network monitoring and controlling milling process in real-time
Obviousness Reasoning
Applying standard industrial monitoring and control technologies to enhance existing manufacturing processes, representing a known technique for process improvement
Source Patent Element
Dental tool manufacturing method involving tool geometry definition
PTD Variation
AI-generated tool design using input parameters and novel materials with enhanced performance characteristics
Obviousness Reasoning
Utilizing artificial intelligence for design optimization represents a predictable application of computational design techniques to existing manufacturing methodologies
Source Patent Element
Milling tool with defined stem and shank configuration
PTD Variation
Blockchain-based digital twin for secure tracking and lifecycle management of dental prosthesis
Obviousness Reasoning
Implementing digital tracking technologies is a foreseeable enhancement to existing manufacturing processes, representing a standard approach to improving traceability and quality control
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857386 and the disclosed technical variations, a person having ordinary skill in the art would find the proposed dental tool manufacturing system and associated methods obvious and non-patentable. The incremental technological enhancements represent predictable applications of known computational and manufacturing techniques to an established dental tool production domain, thereby rendering subsequent claims obvious under 35 U.S.C. Section 103.

Original Patent Information

Patent NumberUS 11,857,386
TitleManufacture of a dental tool
Assignee(s)PRIMA DENTAL MANUFACTURING, LTD