Enhanced Earplug and Pumping Systems for Improved Sealing and Fit

Publication ID: 24-11857396_0006_PTD
Published: October 28, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Earplug and Pumping Systems for Improved Sealing and Fit,” Published Technical Disclosure No. 24-11857396_0006_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857396_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,396.

Summary of the Inventive Concept

This inventive concept introduces advanced earplug and pumping systems that enhance sealing and fit through innovative pressure sensing, temperature detection, pressure relief, customization, and self-healing technologies.

Background and Problem Solved

The original patent for earplug and pumping systems has limitations in terms of achieving optimal sealing and fit. The Noise Reduction Rating (NRR) governed by the Environmental Protection Agency (EPA) does not fully account for individual ear canal variations, leading to inconsistent performance. The new inventive concept addresses these limitations by incorporating advanced technologies to improve sealing and fit.

Detailed Description of the Inventive Concept

The enhanced earplug and pumping systems comprise a pressure sensor that detects changes in ear canal pressure, allowing the pump to adjust the inflatable element's pressure for optimal sealing. Additionally, the system can detect ear canal temperature and adjust the inflatable element's pressure accordingly. An integrated pressure relief valve automatically releases excess pressure, preventing discomfort or damage to the ear canal. A user interface enables customization of earplug fit based on individual ear canal dimensions. Furthermore, the inflatable element is made of a self-healing material that can repair punctures or damage, maintaining the earplug's sealing effectiveness.

Novelty and Inventive Step

The new claims introduce novel and non-obvious advancements in earplug and pumping systems, including the integration of pressure sensing, temperature detection, pressure relief, customization, and self-healing technologies. These advancements provide significant improvements over the original patent, enabling more efficient, safer, and more effective earplug sealing and fit.

Alternative Embodiments and Variations

Alternative embodiments may include using different types of sensors, such as acoustic sensors or impedance sensors, to detect changes in ear canal pressure. Other variations could involve using machine learning algorithms to optimize earplug fit based on individual user data. Additionally, the self-healing material could be replaced with other innovative materials that provide similar functionality.

Potential Commercial Applications and Market

The enhanced earplug and pumping systems have significant commercial potential in various industries, including music, construction, manufacturing, and healthcare. The improved sealing and fit capabilities can lead to increased customer satisfaction, reduced noise-induced hearing loss, and expanded market share for companies that adopt these innovative technologies.

CPC Classifications

SectionClassGroup
A A61 A61F11/10
A A61 A61F11/00
A A61 A61F11/08
A A61 A61M25/10181
H H04 H04R1/1083

Original Patent Information

Patent NumberUS 11,857,396
TitleEarplug and pumping systems
Assignee(s)Staton Techiya LLC