Specialized Segment Application Systems for Niche Environments

Publication ID: 24-11857398_0004_PTD
Published: October 28, 2025
Category:Specialized Variations & Niche Solutions

Legal Citation

pr1or.art Inc., “Specialized Segment Application Systems for Niche Environments,” Published Technical Disclosure No. 24-11857398_0004_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857398_0004_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,398.

Summary of the Inventive Concept

This inventive concept discloses specialized systems for applying segments of material to a moving web, tailored to address specific challenges in high-security facilities, disaster relief settings, extreme weather conditions, cleanroom environments, and remote or isolated locations.

Background and Problem Solved

The original patent addressed the general problem of shaping and applying segments of material to a moving web. However, it did not consider the unique requirements and constraints of specialized environments. This inventive concept solves the problem of adapting the original apparatus and method to these niche environments, ensuring reliable and efficient operation in challenging conditions.

Detailed Description of the Inventive Concept

The inventive concept comprises a system or apparatus for applying segments of material to a moving web, featuring enhanced security features, weather-resistant materials, antimicrobial coatings, or self-sustaining power sources, depending on the specific environment. The system includes a plurality of transfer puck assemblies adapted to convey the segments to the web, each transfer puck assembly including at least one puck segment. The apparatus or system can be configured to rotate each transfer puck assembly, translate the puck segments, and use a perforator to at least partially perforate the web. Additionally, the system may include an applicator for applying an adhesive to the web.

Novelty and Inventive Step

The novelty of this inventive concept lies in the adaptation of the original apparatus and method to address the unique challenges of specialized environments. The inventive step is the incorporation of environment-specific features, such as enhanced security features, weather-resistant materials, antimicrobial coatings, or self-sustaining power sources, which enable reliable and efficient operation in these niche environments.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include modular designs, allowing for easy adaptation to different environments, or the integration of sensors and monitoring systems to ensure optimal performance. Variations could also include the use of different materials or coatings to address specific environmental challenges.

Potential Commercial Applications and Market

This inventive concept has significant commercial potential in various industries, including security, disaster relief, aerospace, healthcare, and remote infrastructure development. The targeted markets include high-security facilities, disaster relief organizations, aerospace companies, healthcare providers, and remote infrastructure developers.

CPC Classifications

SectionClassGroup
A A61 A61F13/15699
A A61 A61F13/15707
A A61 A61F13/15756
A A61 A61F13/15764

Field of Art

Absorbent product manufacturing and web processing technologies, specifically focusing on segment application systems for material transfer and web manipulation, with expertise in mechanical design, material handling, and precision positioning systems

Person of Ordinary Skill (PHOSITA) Profile

A mechanical engineer or technical specialist with advanced training in web processing technologies, familiar with material transfer mechanisms, puck-based segment application systems, and adaptive manufacturing techniques, possessing knowledge of mechanical design principles and industrial automation

Obviousness Rationale

A person having ordinary skill in the art would recognize that adapting the source patent's segment application apparatus to specialized environments represents predictable variations achievable through routine engineering modifications. The fundamental mechanical principles of the transfer puck assembly remain consistent across the proposed variations, with environmental adaptations representing straightforward design extensions. The core technological framework of the original patent provides a clear foundation for implementing context-specific enhancements without requiring inventive complexity.

Obvious Combinations & Variations

Source Patent Element
Transfer puck assemblies with rotational and translational capabilities for segment application
PTD Variation
Incorporating enhanced security features into transfer puck assemblies for high-security facility applications
Obviousness Reasoning
Adding security-specific design elements represents a predictable design choice for adapting standard manufacturing equipment to controlled environments, utilizing known mechanical reinforcement and access control techniques
Source Patent Element
Puck segment translation mechanism for web processing
PTD Variation
Implementing weather-resistant materials and coatings for extreme environmental conditions
Obviousness Reasoning
Selecting material compositions to enhance operational durability is a standard engineering approach when extending equipment performance across challenging operational contexts
Source Patent Element
Web perforating and adhesive application capabilities
PTD Variation
Integrating antimicrobial coatings and cleanroom-specific design modifications
Obviousness Reasoning
Applying surface treatments and implementing contamination control measures represents a known technique for adapting standard manufacturing systems to specialized production environments
Source Patent Element
Drive assembly for rotating transfer puck assemblies
PTD Variation
Incorporating self-sustaining power sources for remote or isolated location deployment
Obviousness Reasoning
Modifying power supply configurations using standard portable power technologies is a predictable engineering solution for extending equipment operational capabilities
Source Patent Element
Modular transfer segment configuration
PTD Variation
Developing adaptable system designs with integrated sensor and monitoring capabilities
Obviousness Reasoning
Implementing monitoring technologies and creating modular design frameworks represents a standard approach to enhancing equipment flexibility and performance tracking
35 U.S.C. § 103 Summary: Pursuant to 35 U.S.C. ยง 103, the variations disclosed herein would have been obvious to a person having ordinary skill in the art at the time of invention, as they represent predictable extensions of the technological framework established in US Patent 11857398, involving routine engineering modifications to adapt segment application systems across diverse operational contexts without requiring non-obvious technological innovation.

Original Patent Information

Patent NumberUS 11,857,398
TitleApparatus for and method of shaping and applying a segment to a moving web with side shifting pucks
Assignee(s)Kimberly-Clark Worldwide, Inc.