Customizable Hinged Articulating Spacer System for Enhanced Revision Knee Arthroplasty

Publication ID: 24-11857424_0001_PTD
Published: October 28, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Customizable Hinged Articulating Spacer System for Enhanced Revision Knee Arthroplasty,” Published Technical Disclosure No. 24-11857424_0001_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857424_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,424.

Summary of the Inventive Concept

A modular, sensor-integrated hinged articulating spacer system for revision knee arthroplasty, offering improved customization, real-time feedback, and streamlined revision processes.

Background and Problem Solved

The original patent's hinged articulating spacer system for revision knee arthroplasty, while effective, has limitations in terms of customization, real-time monitoring, and revision efficiency. The new inventive concept addresses these limitations by introducing modular, customizable femur and tibia rods, integrated sensor systems, and easily removable and replaceable components.

Detailed Description of the Inventive Concept

The new hinged articulating spacer system comprises modular femur and tibia rods designed to be customized to fit individual patient anatomy, ensuring a more precise fit and improved weight-bearing capabilities. The system also integrates a sensor system, including load and motion sensors, to monitor patient movement and provide real-time feedback to healthcare professionals, enabling more effective post-operative care and rehabilitation. Additionally, the modular design allows for easy removal and replacement of components, streamlining the revision process.

Novelty and Inventive Step

The new claims introduce the concept of modular, customizable components and integrated sensor systems, which are not present in the original patent. These features provide a significant improvement in terms of fit, functionality, and post-operative care, and are not obvious in light of the original patent.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include variations in sensor types, data analysis algorithms, and user interfaces for healthcare professionals. Additionally, the modular design could be adapted for use in other joint replacement procedures, such as hip or shoulder arthroplasty.

Potential Commercial Applications and Market

The customizable hinged articulating spacer system has significant commercial potential in the orthopedic industry, particularly in the revision knee arthroplasty market. The system's ability to provide real-time feedback and improve post-operative care could lead to increased adoption and market share.

CPC Classifications

SectionClassGroup
A A61 A61F2/3845
A A61 A61F2/30724
A A61 A61F2/389
A A61 A61F2/3859
A A61 A61F2002/305
A A61 A61F2002/30677
A A61 A61F2310/00011

Field of Art

Orthopedic medical devices, specifically knee revision arthroplasty systems, requiring advanced biomechanical engineering, medical device design, and surgical intervention expertise

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or orthopedic medical device designer with advanced degree, 5-10 years experience in joint replacement technologies, familiar with sensor integration, modular prosthetic design, and surgical rehabilitation techniques

Obviousness Rationale

A PHOSITA would recognize that integrating sensor technologies and modular design principles into existing hinged articulating spacer systems represents a predictable evolution of medical device innovation. The core mechanical functionality of the source patent provides a clear foundation for incremental technological improvements. Sensor integration and customizable components are well-established design approaches in medical device engineering that would naturally extend the original articulating spacer concept.

Obvious Combinations & Variations

Source Patent Element
Hinged rod system with femur and tibia components
PTD Variation
Modular femur and tibia rods customized for individual patient anatomy
Obviousness Reasoning
Customization of medical implants is a known technique for improving patient outcomes, representing a predictable design optimization that a PHOSITA would consider a routine engineering modification
Source Patent Element
Basic mechanical articulation between femur and tibia components
PTD Variation
Integrated sensor system for monitoring joint movement and load bearing
Obviousness Reasoning
Sensor integration in orthopedic devices is a well-established trend, and a PHOSITA would recognize the value of adding real-time monitoring capabilities to existing joint replacement technologies
Source Patent Element
Fixed geometric configuration of articulating spacer
PTD Variation
Easily removable and replaceable modular components
Obviousness Reasoning
Modularity in medical devices is a known approach for improving surgical flexibility and patient-specific treatment, representing a logical extension of existing design principles
Source Patent Element
Basic mechanical hinge connection between components
PTD Variation
Advanced weight-bearing and motion tracking capabilities
Obviousness Reasoning
Enhancing mechanical components with quantitative performance monitoring is a predictable improvement that addresses clinical needs for precise post-surgical assessment
Source Patent Element
Single-stage revision knee arthroplasty system
PTD Variation
Method for dynamic adjustment and optimization of spacer system performance
Obviousness Reasoning
Developing adaptive medical device technologies that allow for post-implantation optimization is a natural progression of medical device engineering practices
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857424, a Person Having Ordinary Skill In The Art would find the claimed variations in the present technical disclosure to be obvious extensions of existing hinged articulating spacer technologies. The incremental improvements in modularity, sensor integration, and customization represent predictable design variations that would be apparent to a skilled practitioner in orthopedic medical device engineering, thus rendering potential claims covering such technologies unpatentable under 35 U.S.C. Section 103.

Original Patent Information

Patent NumberUS 11,857,424
TitleHinged articulating spacer system for revision knee arthroplasty