Modular, Patient-Centric Hinged Articulating Spacer System for Revision Knee Arthroplasty

Publication ID: 24-11857424_0010_PTD
Published: October 28, 2025
Category:Future Evolutions & Paradigm Shifts

Legal Citation

pr1or.art Inc., “Modular, Patient-Centric Hinged Articulating Spacer System for Revision Knee Arthroplasty,” Published Technical Disclosure No. 24-11857424_0010_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857424_0010_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,424.

Summary of the Inventive Concept

A next-generation, modular hinged articulating spacer system for revision knee arthroplasty, leveraging 3D printing and machine learning to provide personalized, rapidly assembled, and precisely implanted solutions for improved patient outcomes.

Background and Problem Solved

Revision total knee arthroplasty (TKA) is a complex procedure often requiring multiple surgeries. The original hinged articulating spacer system, while effective, has limitations in terms of customization, assembly, and implantation. The new inventive concept addresses these limitations by introducing a modular, 3D-printed spacer system tailored to individual patient anatomy, enabling rapid assembly and disassembly during surgical procedures.

Detailed Description of the Inventive Concept

The modular hinged articulating spacer system consists of interchangeable femur and tibia rod components designed using machine learning algorithms and 3D printed to match individual patient anatomy. The system enables rapid assembly and disassembly during surgical procedures, reducing operation time and improving patient safety. The spacer system is designed to work in conjunction with a computer-aided design system, which uses patient-specific data and surgical parameters to predict optimal spacer system configurations. Additionally, a robotic-assisted surgical system can be used to ensure precise spacer system placement and alignment, and a virtual reality-based training simulator can be employed to refine surgeons' skills.

Novelty and Inventive Step

The new inventive concept introduces a paradigm shift in revision knee arthroplasty by combining 3D printing, machine learning, and modular design to provide personalized, rapidly assembled, and precisely implanted spacer systems. The inventive step lies in the integration of these technologies to overcome the limitations of traditional spacer systems.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include the use of different materials or manufacturing techniques, such as bioprinting or injection molding, to create the spacer system components. Additionally, the computer-aided design system could be adapted for use in other surgical procedures, and the robotic-assisted surgical system could be integrated with other surgical tools and instruments.

Potential Commercial Applications and Market

The modular, patient-centric hinged articulating spacer system has significant commercial potential in the orthopedic industry, particularly in the revision TKA market. The system's ability to provide personalized solutions, reduce operation time, and improve patient outcomes could lead to increased adoption and market share.

CPC Classifications

SectionClassGroup
A A61 A61F2/3845
A A61 A61F2/30724
A A61 A61F2/389
A A61 A61F2/3859
A A61 A61F2002/305
A A61 A61F2002/30677
A A61 A61F2310/00011

Original Patent Information

Patent NumberUS 11,857,424
TitleHinged articulating spacer system for revision knee arthroplasty