Next-Generation Personalized Prosthetic Sleeves

Publication ID: 24-11857439_0005_PTD
Published: October 28, 2025
Category:Future Evolutions & Paradigm Shifts

Legal Citation

pr1or.art Inc., “Next-Generation Personalized Prosthetic Sleeves,” Published Technical Disclosure No. 24-11857439_0005_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857439_0005_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,439.

Summary of the Inventive Concept

A paradigm-shifting approach to prosthetic sleeve manufacturing, integrating AI-driven design optimization, adaptive materials, and real-time feedback to create bespoke, high-performance prosthetics that adapt to individual patients' needs.

Background and Problem Solved

The original patent disclosed a method for manufacturing customized sleeves for prostheses, but it has limitations in terms of material properties, design flexibility, and patient-specific adaptability. The new inventive concept addresses these limitations by introducing advanced technologies and algorithms to create a new generation of prosthetic sleeves that better meet the complex needs of patients.

Detailed Description of the Inventive Concept

The next-generation prosthetic sleeve system comprises a neural network-based design optimization module, a swarm intelligence-driven material selection algorithm, and a modular, adaptive sleeve architecture. The system uses patient-specific data, real-time sensor feedback, and machine learning to generate customized sleeve geometries, optimize material properties, and adapt to changes in the patient's limb morphology over time. The sleeve core is made of a shape-memory alloy, allowing for tunable stiffness and adaptability. The system enables remote consultation and reduces the need for in-person fittings through a virtual reality-based prosthetic fitting platform.

Novelty and Inventive Step

The new claims introduce a radical departure from the original patent by incorporating AI-driven design optimization, adaptive materials, and real-time feedback. The inventive step lies in the integration of these advanced technologies to create a holistic, patient-centric prosthetic sleeve system that surpasses the limitations of the original patent.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include the use of other AI algorithms, such as genetic programming or fuzzy logic, to optimize sleeve design and material selection. Variations of the modular sleeve architecture could include interchangeable modules with distinct material properties and geometries, allowing for real-time reconfiguration and adaptation to changing patient needs.

Potential Commercial Applications and Market

The next-generation prosthetic sleeve system has significant commercial potential in the orthopedic and prosthetic industries, offering a competitive advantage through its adaptability, high-performance materials, and patient-centric design. The system could be marketed as a premium product, targeting high-end clinics and hospitals, as well as individual patients seeking bespoke prosthetic solutions.

CPC Classifications

SectionClassGroup
A A61 A61F2/5046
B B29 B29C45/0053
B B29 B29C45/14065
B B29 B29C45/14336
B B29 B29C65/48
B B29 B29C66/729
A A61 A61F2002/5053
A A61 A61F2002/5056
A A61 A61F2002/7837
B B29 B29C2045/0079
B B29 B29C2045/14155
B B29 B29K2083/00
B B29 B29K2105/0061
B B29 B29L2031/7532

Original Patent Information

Patent NumberUS 11,857,439
TitleMethod for manufacturing a customized sleeve for a prosthesis