Customized Fit Solutions Using Elastomeric Materials

Publication ID: 24-11857439_0007_PTD
Published: October 28, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Customized Fit Solutions Using Elastomeric Materials,” Published Technical Disclosure No. 24-11857439_0007_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857439_0007_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,439.

Summary of the Inventive Concept

A novel approach to create customized fit solutions using elastomeric materials, extending the original technology to new applications and industries.

Background and Problem Solved

The original patent disclosed a method for manufacturing customized sleeves for prostheses. However, this technology had limitations in terms of its applicability to other fields. The new inventive concept addresses this limitation by applying the core technology to entirely different industries, such as athletic protective gear, ergonomic tool grips, animal orthotics, electronic device protection, and doll prosthetics.

Detailed Description of the Inventive Concept

The new inventive concept comprises a system and method for creating customized fit solutions using elastomeric materials. It involves providing a mold of a specific body part or object, a preform made of an elastomeric material, and an injection system for injecting a polymer around the preform to create a customized fit. The elastomeric material can be silicone gel or bi-component silicone, and the process can be performed at a controlled temperature. The resulting customized fit solutions can be used in various applications, including athletic protective gear, ergonomic tool grips, animal orthotics, electronic device protection, and doll prosthetics.

Novelty and Inventive Step

The new claims introduce novel applications and use cases for the original technology, including athletic protective gear, ergonomic tool grips, animal orthotics, electronic device protection, and doll prosthetics. The inventive step lies in the recognition of the potential for the original technology to be adapted to these new fields, and the development of specific solutions tailored to each application.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include using different types of elastomeric materials, varying the temperature and pressure conditions during the manufacturing process, or incorporating additional features such as sensors or adjustable components. Variations could also include using the technology for other applications, such as customized footwear or medical devices.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in various industries, including sports equipment, tool manufacturing, veterinary care, consumer electronics, and toy manufacturing. The ability to create customized fit solutions using elastomeric materials could revolutionize the way products are designed and manufactured, providing a competitive advantage for companies that adopt this technology.

CPC Classifications

SectionClassGroup
A A61 A61F2/5046
B B29 B29C45/0053
B B29 B29C45/14065
B B29 B29C45/14336
B B29 B29C65/48
B B29 B29C66/729
A A61 A61F2002/5053
A A61 A61F2002/5056
A A61 A61F2002/7837
B B29 B29C2045/0079
B B29 B29C2045/14155
B B29 B29K2083/00
B B29 B29K2105/0061
B B29 B29L2031/7532

Field of Art

Medical and Manufacturing Technologies: Elastomeric Material Forming and Prosthetic/Protective Device Manufacturing, involving precision molding, material science, and custom fit technologies

Person of Ordinary Skill (PHOSITA) Profile

A professional with expertise in materials engineering, prosthetic design, and polymer processing, possessing knowledge of elastomeric material properties, injection molding techniques, and custom fabrication methods

Obviousness Rationale

A PHOSITA would recognize the source patent's fundamental technique of creating customized elastomeric sleeves as a versatile manufacturing approach that could be readily adapted to multiple applications beyond prosthetic limbs. The core technical principles of using a mold, elastomeric preform, and injection molding are universally applicable across different domains requiring precise, customized fit solutions. The PTD's variations represent predictable extensions of the original patent's core technological concept by applying the same fundamental manufacturing methodology to different contexts.

Obvious Combinations & Variations

Source Patent Element
Method for creating a customized sleeve using silicone gel preform and injection molding
PTD Variation
Applying the same method to create athletic protective gear with elastomeric materials
Obviousness Reasoning
Known technique of transferring manufacturing processes between domains with predictable results, where the core molding technique remains consistent
Source Patent Element
Controlled temperature manufacturing process between 20-25°C
PTD Variation
Maintaining similar temperature parameters for creating ergonomic tool grips
Obviousness Reasoning
Predictable manufacturing parameter that would be obvious to transfer across similar material processing techniques
Source Patent Element
Elastomeric material preform with variable thickness
PTD Variation
Using variable thickness preforms for electronic device protective covers
Obviousness Reasoning
Design choice that represents a straightforward adaptation of existing manufacturing technique to new application domain
Source Patent Element
Injection of bi-component silicone around a preform
PTD Variation
Applying identical injection technique for creating animal orthotics
Obviousness Reasoning
Recognized manufacturing technique that can be easily translated across different biomechanical fit requirements
Source Patent Element
Mold-based customization of elastomeric sleeve
PTD Variation
Creating customized prosthetic limbs for dolls using identical methodology
Obviousness Reasoning
Obvious extension of core manufacturing technique to scaled or simplified contexts with substantially similar technical requirements
35 U.S.C. § 103 Summary: Pursuant to 35 U.S.C. § 103, the variations disclosed in this Published Technical Disclosure would have been obvious to a Person Having Ordinary Skill In The Art at the time of invention, as they represent predictable applications of the manufacturing methodology disclosed in US Patent 11857439, involving routine design modifications and transfers of known techniques across related technological domains.

Original Patent Information

Patent NumberUS 11,857,439
TitleMethod for manufacturing a customized sleeve for a prosthesis