Customized Fit Solutions Using Elastomeric Materials

Publication ID: 24-11857439_0007_PTD
Published: October 28, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Customized Fit Solutions Using Elastomeric Materials,” Published Technical Disclosure No. 24-11857439_0007_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857439_0007_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,439.

Summary of the Inventive Concept

A novel approach to create customized fit solutions using elastomeric materials, extending the original technology to new applications and industries.

Background and Problem Solved

The original patent disclosed a method for manufacturing customized sleeves for prostheses. However, this technology had limitations in terms of its applicability to other fields. The new inventive concept addresses this limitation by applying the core technology to entirely different industries, such as athletic protective gear, ergonomic tool grips, animal orthotics, electronic device protection, and doll prosthetics.

Detailed Description of the Inventive Concept

The new inventive concept comprises a system and method for creating customized fit solutions using elastomeric materials. It involves providing a mold of a specific body part or object, a preform made of an elastomeric material, and an injection system for injecting a polymer around the preform to create a customized fit. The elastomeric material can be silicone gel or bi-component silicone, and the process can be performed at a controlled temperature. The resulting customized fit solutions can be used in various applications, including athletic protective gear, ergonomic tool grips, animal orthotics, electronic device protection, and doll prosthetics.

Novelty and Inventive Step

The new claims introduce novel applications and use cases for the original technology, including athletic protective gear, ergonomic tool grips, animal orthotics, electronic device protection, and doll prosthetics. The inventive step lies in the recognition of the potential for the original technology to be adapted to these new fields, and the development of specific solutions tailored to each application.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include using different types of elastomeric materials, varying the temperature and pressure conditions during the manufacturing process, or incorporating additional features such as sensors or adjustable components. Variations could also include using the technology for other applications, such as customized footwear or medical devices.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in various industries, including sports equipment, tool manufacturing, veterinary care, consumer electronics, and toy manufacturing. The ability to create customized fit solutions using elastomeric materials could revolutionize the way products are designed and manufactured, providing a competitive advantage for companies that adopt this technology.

CPC Classifications

SectionClassGroup
A A61 A61F2/5046
B B29 B29C45/0053
B B29 B29C45/14065
B B29 B29C45/14336
B B29 B29C65/48
B B29 B29C66/729
A A61 A61F2002/5053
A A61 A61F2002/5056
A A61 A61F2002/7837
B B29 B29C2045/0079
B B29 B29C2045/14155
B B29 B29K2083/00
B B29 B29K2105/0061
B B29 B29L2031/7532

Original Patent Information

Patent NumberUS 11,857,439
TitleMethod for manufacturing a customized sleeve for a prosthesis