Enhanced Orthopedic Device with Rotational Alignment Adjustment

Publication ID: 24-11857446_0001_PTD
Published: October 28, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Orthopedic Device with Rotational Alignment Adjustment,” Published Technical Disclosure No. 24-11857446_0001_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857446_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,446.

Summary of the Inventive Concept

An innovative orthopedic device featuring adjustable rotational alignment of positive-locking elements, enhancing stability, safety, and customization for users.

Background and Problem Solved

The original patent (Orthopedic device) described an orthopedic device with a joint and positive-locking elements. However, the device lacked the ability to adjust the rotational alignment of these elements, leading to potential misalignment and reduced stability. The new inventive concept addresses this limitation by introducing a system for adjusting the rotational alignment of the positive-locking elements, ensuring enhanced stability, safety, and customization for users.

Detailed Description of the Inventive Concept

The enhanced orthopedic device features a joint with a first joint element and a second joint element, each comprising a positive-locking element. A sensor detects misalignment between the positive-locking elements, and a motor rotates the elements into alignment. The safety device incorporates a guide spindle with frontal recesses and/or projections, which is displaceable in the axial direction, allowing for fine-tuned adjustment. The device also features spur gearwheels on the positive-locking elements, enabling smooth engagement and rotation. Furthermore, the device includes a system for customizing the fit to a wearer's body, utilizing the rotational alignment adjustment and a sensor to detect the wearer's body shape and size.

Novelty and Inventive Step

The new inventive concept introduces the novel feature of adjustable rotational alignment of positive-locking elements, which is not present in the original patent. This innovation provides a significant improvement in stability, safety, and customization, making the device more effective and user-friendly.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include the use of different types of sensors, motors, or gear mechanisms. Additionally, the device could be adapted for use in various orthopedic applications, such as knee or elbow support, or integrated with other technologies, like wearable sensors or AI-powered feedback systems.

Potential Commercial Applications and Market

The enhanced orthopedic device has significant commercial potential in the healthcare and medical industries, particularly in the fields of orthopedics, physical therapy, and rehabilitation. The device's ability to provide customized support and stability could appeal to a wide range of users, from individuals with chronic back pain to athletes and workers in physically demanding occupations.

CPC Classifications

SectionClassGroup
A A61 A61F5/0102
A A61 A61F2005/016
A A61 A61F2005/0158
A A61 A61F2005/0165

Field of Art

Orthopedic support devices, specifically biomechanical joint assistance systems with positive-locking mechanisms for body support and movement assistance

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or mechanical design specialist with expertise in orthopedic device design, familiar with joint mechanisms, sensor integration, and adaptive mechanical systems

Obviousness Rationale

A PHOSITA would recognize that adding sensor-driven rotational alignment and motor-based adjustment to the existing orthopedic joint mechanism represents a predictable engineering solution for improving device performance and user customization. The core mechanical principles of the source patent's joint and positive-locking elements provide a clear technical foundation for implementing more sophisticated alignment and adjustment technologies. The proposed variations represent incremental improvements using standard mechatronic design techniques well-known in assistive device engineering.

Obvious Combinations & Variations

Source Patent Element
Joint with first and second joint elements having positive-locking elements
PTD Variation
Adding sensor to detect misalignment and motor to rotate elements into alignment
Obviousness Reasoning
Integrating feedback sensors and motor control is a standard design approach for improving mechanical precision, representing a predictable application of known control system techniques
Source Patent Element
Safety device with guide spindle protruding axially
PTD Variation
Making guide spindle displaceable with frontal recesses/projections for fine-tuned adjustment
Obviousness Reasoning
Enhancing mechanical adjustment mechanisms through additional degrees of freedom is an obvious design optimization for improved user customization
Source Patent Element
Positive-locking elements with frontal projections
PTD Variation
Incorporating spur gearwheels to enable smoother rotational engagement
Obviousness Reasoning
Selecting standard gear mechanisms to improve mechanical interaction represents a routine engineering design choice with predictable performance improvements
Source Patent Element
Orthopedic device for body support
PTD Variation
Adding body shape/size detection sensor for personalized fitting
Obviousness Reasoning
Implementing adaptive sizing through sensor feedback is a well-established approach in ergonomic device design, representing an obvious extension of existing technological capabilities
35 U.S.C. § 103 Summary: Based on US Patent 11857446, the present publication demonstrates that the claimed variations in orthopedic device design involving sensor-driven rotational alignment, adaptive mechanical adjustment, and personalized fitting would have been obvious to a person of ordinary skill in the art at the time of invention, thereby establishing prior art that anticipates and renders obvious substantially similar technical implementations.

Original Patent Information

Patent NumberUS 11,857,446
TitleOrthopedic device
Assignee(s)Ottobock SE & Co. KGAA