Enhanced Method and System for Homogeneous Dental Appliance with Real-time Monitoring and Customization

Publication ID: 24-11857456_0001_PTD
Published: October 28, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Method and System for Homogeneous Dental Appliance with Real-time Monitoring and Customization,” Published Technical Disclosure No. 24-11857456_0001_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857456_0001_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,456.

Summary of the Inventive Concept

The present invention improves upon the existing method and system for homogeneous dental appliances by introducing real-time airflow monitoring, adjustable protrusions, and customizable shapes and materials, enhancing comfort, efficiency, and effectiveness in treating sleep apnea and obstructive sleep apnea.

Background and Problem Solved

The original patent disclosed a method and system for homogeneous dental appliances, which, although effective, had limitations in terms of comfort, airflow, and customization. The new inventive concept addresses these limitations by integrating real-time monitoring, adjustable protrusions, and customizable shapes and materials, providing a more efficient and comfortable solution for patients.

Detailed Description of the Inventive Concept

The enhanced method and system comprise a 3D scanner for capturing oral characteristic data, a server for processing the data to determine dentition data, vertical displacement, and forward mandibular position, and a 3D printer for fabricating a customized dental appliance with adjustable protrusions and a built-in airflow sensor. The system allows for real-time monitoring of airflow during sleep, enabling adjustments to the dental appliance for optimal performance. Additionally, the system can fabricate dental appliances with customized shapes and materials, enhancing comfort and effectiveness.

Novelty and Inventive Step

The new inventive concept introduces the novel features of real-time airflow monitoring, adjustable protrusions, and customizable shapes and materials, which are not present in the original patent. These features provide a significant improvement over the existing method and system, making the new inventive concept non-obvious and innovative.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include using different types of sensors, such as pressure sensors or temperature sensors, to monitor airflow. Additionally, the system could be adapted for use with different materials, such as metals or ceramics, or different manufacturing techniques, such as milling or injection molding.

Potential Commercial Applications and Market

The enhanced method and system for homogeneous dental appliances have significant commercial potential in the dental and healthcare industries, particularly in the treatment of sleep apnea and obstructive sleep apnea. The real-time monitoring and customization features could also appeal to consumers seeking more comfortable and effective dental appliances.

CPC Classifications

SectionClassGroup
A A61 A61F5/56
A A61 A61C7/08
A A61 A61C7/36
B B29 B29C45/00
B B29 B29C51/10
B B29 B29C64/00

Field of Art

Medical devices, dental prosthetics, and additive manufacturing technologies focused on sleep apnea treatment and custom medical device fabrication

Person of Ordinary Skill (PHOSITA) Profile

A biomedical engineer or dental technologist with expertise in 3D printing, medical device design, sleep apnea treatment technologies, and materials science, possessing knowledge of dental appliance manufacturing and patient-specific medical device customization

Obviousness Rationale

A person having ordinary skill would recognize that the PTD's proposed variations represent predictable extensions of the source patent's core technology, involving standard engineering design choices and known techniques for improving medical device functionality through sensor integration, material customization, and advanced manufacturing processes.

Obvious Combinations & Variations

Source Patent Element
3D printing of dental appliances using polymerizable resin compositions
PTD Variation
Adding real-time airflow monitoring sensors to 3D printed dental appliances
Obviousness Reasoning
Integrating sensors into medical devices is a known technique, and a PHOSITA would find it obvious to incorporate monitoring capabilities into existing 3D printed dental appliance designs to enhance patient treatment outcomes
Source Patent Element
Dental appliance fabrication using various polymeric materials
PTD Variation
Customizing appliance materials and shapes using combined 3D printing and injection molding techniques
Obviousness Reasoning
Material selection and manufacturing process optimization are standard design considerations, and a PHOSITA would recognize multiple fabrication techniques as interchangeable for creating patient-specific medical devices
Source Patent Element
Method for determining mandibular positioning to improve breathing
PTD Variation
Adding adjustable protrusions and real-time performance monitoring
Obviousness Reasoning
Incremental improvements to medical device functionality through adjustability and monitoring are predictable variations that a skilled practitioner would consider as standard design evolution
Source Patent Element
Processing oral characteristic data to create dental appliances
PTD Variation
Implementing advanced data processing for dynamic appliance customization
Obviousness Reasoning
Enhancing data processing capabilities to provide more precise medical device customization represents an obvious technological progression using standard computational techniques
Source Patent Element
Mandibular advancement dental appliance design
PTD Variation
Incorporating multiple sensor types for comprehensive airflow monitoring
Obviousness Reasoning
Selecting alternative sensor technologies for medical monitoring is a routine design choice with predictable results in medical device engineering
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857456, the present publication demonstrates that the claimed variations in dental appliance design, including sensor integration, material customization, and advanced manufacturing techniques, would have been obvious to a person having ordinary skill in the art at the time of invention, thereby rendering potential future patent claims in this domain anticipated and non-patentable.

Original Patent Information

Patent NumberUS 11,857,456
TitleMethod and system for homogeneous dental appliance