Specialized Dental Appliances for Niche Environments

Publication ID: 24-11857456_0009_PTD
Published: October 28, 2025
Category:Specialized Variations & Niche Solutions

Legal Citation

pr1or.art Inc., “Specialized Dental Appliances for Niche Environments,” Published Technical Disclosure No. 24-11857456_0009_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857456_0009_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,456.

Summary of the Inventive Concept

A system and method for creating customized dental appliances tailored to specific, high-demand environments, such as high-altitude, disaster relief, or high-security settings, offering enhanced performance, safety, and user experience.

Background and Problem Solved

The original patent disclosed a method and system for homogeneous dental appliances. However, these appliances may not be suitable for unique operational environments, such as high-altitude or disaster relief situations, where specialized features and materials are required. The new inventive concept addresses these limitations by adapting the original patent's principles to cater to these specific needs.

Detailed Description of the Inventive Concept

The new inventive concept comprises a system and method for creating customized dental appliances using advanced materials and manufacturing techniques. For high-altitude environments, the appliance is formed by 3D printing of a polymerizable resin composition with enhanced oxygen permeability. In disaster relief situations, the appliance is fabricated using a portable 3D printer and a polymerizable resin composition that can withstand extreme temperatures. For patients with dental anxiety, the appliance incorporates a calming agent infused into the appliance material. In high-security settings, the appliance features enhanced encryption and secure data transmission capabilities. Finally, for extreme weather conditions, the appliance is coated with a weather-resistant material. These specialized appliances provide improved performance, safety, and user experience in their respective environments.

Novelty and Inventive Step

The new inventive concept's novelty lies in its adaptation of the original patent's principles to specific, high-demand environments, incorporating advanced materials and manufacturing techniques to address the unique challenges of these settings. The inventive step resides in the combination of specialized features, materials, and manufacturing methods to create customized dental appliances that cater to these niche markets.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include using different materials or manufacturing techniques, such as milling or injection molding, to create the customized dental appliances. Additionally, the concept could be expanded to include other specialized environments, such as space exploration or military operations.

Potential Commercial Applications and Market

The new inventive concept has significant commercial potential in the dental and healthcare industries, particularly in the areas of sleep apnea treatment, disaster relief, and high-security environments. The target market includes dental professionals, healthcare providers, and organizations operating in these specialized environments.

CPC Classifications

SectionClassGroup
A A61 A61F5/56
A A61 A61C7/08
A A61 A61C7/36
B B29 B29C45/00
B B29 B29C51/10
B B29 B29C64/00

Field of Art

Dental and medical device design, focusing on sleep apnea treatment technologies, with expertise in advanced manufacturing techniques including 3D printing, materials science, and customized medical device fabrication

Person of Ordinary Skill (PHOSITA) Profile

A professional with advanced degree in biomedical engineering or materials science, familiar with dental appliance design, 3D printing technologies, polymer chemistry, and sleep apnea treatment methodologies

Obviousness Rationale

The disclosed variations represent predictable extensions of the source patent's core technology by applying known manufacturing techniques and material modifications to address specific environmental challenges. A PHOSITA would recognize that the fundamental approach of creating customized dental appliances for sleep apnea treatment can be readily adapted to different use contexts by selecting appropriate materials and manufacturing methods. The technical solutions proposed are consistent with standard engineering problem-solving approaches in medical device design.

Obvious Combinations & Variations

Source Patent Element
3D printing of polymerizable resin compositions for dental appliances
PTD Variation
Creating specialized appliances with enhanced oxygen permeability for high-altitude environments
Obviousness Reasoning
A PHOSITA would recognize that modifying resin composition to improve specific performance characteristics is a routine materials engineering task with predictable results
Source Patent Element
Dental appliance manufacturing using injection molding and 3D printing techniques
PTD Variation
Incorporating additional functional elements like calming agents or encryption technologies into appliance materials
Obviousness Reasoning
Adding functional additives to medical device materials is a known technique for enhancing device performance, representing a predictable design variation
Source Patent Element
Polymerizable resin compositions including urethane monomers and hydrophobic monomers
PTD Variation
Developing appliances with weather-resistant coatings and enhanced UV resistance
Obviousness Reasoning
Material modification to improve environmental durability is a standard engineering approach with a finite set of predictable solution strategies
Source Patent Element
Customizable dental appliance based on patient oral characteristic data
PTD Variation
Adapting appliance design for specific environmental contexts like disaster relief or high-security settings
Obviousness Reasoning
Tailoring medical devices to specific use contexts represents a standard design approach using known manufacturing and material selection techniques
Source Patent Element
Dental appliance formed from various polymeric materials including polyurethane and copolymers
PTD Variation
Creating appliances with embedded encryption or data transmission capabilities
Obviousness Reasoning
Integrating electronic or data-related functionalities into medical devices is a known technique with predictable implementation strategies
35 U.S.C. § 103 Summary: The variations disclosed herein would be considered obvious to a Person Having Ordinary Skill In The Art based on the teachings of US Patent 11857456, as the proposed technical solutions represent predictable extensions of existing dental appliance design methodologies, utilizing standard materials science and manufacturing techniques to address specific environmental and functional challenges in sleep apnea treatment technologies.

Original Patent Information

Patent NumberUS 11,857,456
TitleMethod and system for homogeneous dental appliance