Customized Medical and Consumer Devices using 3D-Data

Publication ID: 24-11857464_0007_PTD
Published: October 28, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Customized Medical and Consumer Devices using 3D-Data,” Published Technical Disclosure No. 24-11857464_0007_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857464_0007_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,464.

Summary of the Inventive Concept

The present inventive concept relates to a novel application of 3D-data to produce customized medical and consumer devices, such as orthotics, hearing aids, dental implants, facial prosthetics, and shoe insoles, which provide a precise fit and improved performance.

Background and Problem Solved

The original patent disclosed a method for producing user-customized goggles. However, this invention was limited to the field of goggles and did not address the broader potential of 3D-data in customizing medical and consumer devices. The present inventive concept solves this problem by applying the core technology of the original patent to entirely new industries and fields, thereby expanding its applicability and value.

Detailed Description of the Inventive Concept

The inventive concept involves receiving 3D-data defining the contour of a patient's or user's body part, such as a foot, ear, jaw, or face. This 3D-data is used to identify contact areas on a contacting surface of the body part. A processing unit then provides structure-data for manufacturing a customized device, such as an orthotic, hearing aid, dental implant, facial prosthetic, or shoe insole, based on the identified contact areas. The customized device is produced using a manufacturing unit, which ensures a precise fit and improved performance.

Novelty and Inventive Step

The new claims introduce novel applications of 3D-data in customizing medical and consumer devices, which are non-obvious extensions of the original patent. The inventive step lies in the recognition of the broader potential of 3D-data and the adaptation of the core technology to new industries and fields.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include using different types of 3D-data, such as MRI or CT scans, or incorporating additional data sources, such as biomechanical or physiological data. Variations of the inventive concept could also involve customizing other types of devices, such as implants, prosthetics, or wearable devices.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in various industries, including healthcare, consumer products, and sports equipment. The customized devices produced using this technology could improve patient outcomes, enhance user experience, and increase market share for companies adopting this technology.

CPC Classifications

SectionClassGroup
A A61 A61F9/026
A A63 A63B33/004
G G02 G02C11/12
G G02 G02C13/003
B B33 B33Y80/00
G G02 G02C5/00

Original Patent Information

Patent NumberUS 11,857,464
TitleUser-customised goggles
Assignee(s)THEMAGIC5 INC.