Customized Medical and Consumer Devices using 3D-Data

Publication ID: 24-11857464_0007_PTD
Published: October 28, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Customized Medical and Consumer Devices using 3D-Data,” Published Technical Disclosure No. 24-11857464_0007_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857464_0007_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,464.

Summary of the Inventive Concept

The present inventive concept relates to a novel application of 3D-data to produce customized medical and consumer devices, such as orthotics, hearing aids, dental implants, facial prosthetics, and shoe insoles, which provide a precise fit and improved performance.

Background and Problem Solved

The original patent disclosed a method for producing user-customized goggles. However, this invention was limited to the field of goggles and did not address the broader potential of 3D-data in customizing medical and consumer devices. The present inventive concept solves this problem by applying the core technology of the original patent to entirely new industries and fields, thereby expanding its applicability and value.

Detailed Description of the Inventive Concept

The inventive concept involves receiving 3D-data defining the contour of a patient's or user's body part, such as a foot, ear, jaw, or face. This 3D-data is used to identify contact areas on a contacting surface of the body part. A processing unit then provides structure-data for manufacturing a customized device, such as an orthotic, hearing aid, dental implant, facial prosthetic, or shoe insole, based on the identified contact areas. The customized device is produced using a manufacturing unit, which ensures a precise fit and improved performance.

Novelty and Inventive Step

The new claims introduce novel applications of 3D-data in customizing medical and consumer devices, which are non-obvious extensions of the original patent. The inventive step lies in the recognition of the broader potential of 3D-data and the adaptation of the core technology to new industries and fields.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include using different types of 3D-data, such as MRI or CT scans, or incorporating additional data sources, such as biomechanical or physiological data. Variations of the inventive concept could also involve customizing other types of devices, such as implants, prosthetics, or wearable devices.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in various industries, including healthcare, consumer products, and sports equipment. The customized devices produced using this technology could improve patient outcomes, enhance user experience, and increase market share for companies adopting this technology.

CPC Classifications

SectionClassGroup
A A61 A61F9/026
A A63 A63B33/004
G G02 G02C11/12
G G02 G02C13/003
B B33 B33Y80/00
G G02 G02C5/00

Field of Art

Medical and consumer device design, focusing on personalized manufacturing using 3D scanning and digital fabrication technologies, with expertise in biomechanical modeling, surface mapping, and custom prosthetic/orthotic design

Person of Ordinary Skill (PHOSITA) Profile

A professional with advanced training in engineering, biomedical design, or industrial design, possessing skills in 3D data processing, computer-aided design (CAD), additive manufacturing techniques, and understanding of human anatomical variations

Obviousness Rationale

A PHOSITA would recognize the source patent's core methodology of using 3D facial contour data for customized device design as directly extensible to other body parts and device types. The fundamental technical approach of capturing surface geometry, identifying contact areas, and generating structure-data is universally applicable across medical and consumer device domains. The PTD demonstrates a predictable technological progression by applying the identical 3D scanning and customization workflow to different anatomical regions and device categories.

Obvious Combinations & Variations

Source Patent Element
3D-data capture method for defining facial contours and identifying contact surface areas
PTD Variation
Applying identical 3D-data capture methodology to foot, ear, jaw, and other anatomical regions
Obviousness Reasoning
Known technique of generalizing a specific technical process across analogous domains, with predictable results in personalized device manufacturing
Source Patent Element
Generating structure-data for user-contacting surfaces with precise dimensional specifications
PTD Variation
Extending structure-data generation to orthotics, hearing aids, dental implants, and prosthetics
Obviousness Reasoning
Systematic application of a proven technical approach to solve similar design challenges in different medical device contexts
Source Patent Element
Identifying separation lengths and contact areas for goggle frame integration
PTD Variation
Adapting contact area and separation length analysis to shoe insoles and facial prosthetics
Obviousness Reasoning
Transferring well-established measurement and design optimization techniques across related fields of personalized device manufacturing
Source Patent Element
Using multiple 2D images to produce comprehensive 3D geometric representation
PTD Variation
Incorporating additional imaging modalities like MRI and CT scans for enhanced anatomical mapping
Obviousness Reasoning
Predictable enhancement of existing 3D data generation techniques using known medical imaging technologies
Source Patent Element
Custom device manufacturing based on precise user-specific geometric data
PTD Variation
Expanding manufacturing approach to diverse device categories with consistent computational workflow
Obviousness Reasoning
Logical technological progression demonstrating a generalizable method for personalized device design across multiple domains
35 U.S.C. § 103 Summary: Based on US Patent 11857464's comprehensive disclosure of 3D-data driven customization methodology, the present publication establishes that extending such techniques to orthotics, hearing aids, dental implants, facial prosthetics, and shoe insoles would be obvious to a person having ordinary skill in medical device design and digital fabrication, thereby rendering potential claims to such variations unpatentable under standard obviousness analysis.

Original Patent Information

Patent NumberUS 11,857,464
TitleUser-customised goggles
Assignee(s)THEMAGIC5 INC.