Temperature-Controlled Shipping Solutions for Diverse Industries

Publication ID: 24-11857496_0002_PTD
Published: October 28, 2025
Category:New Applications & Use Cases

Legal Citation

pr1or.art Inc., “Temperature-Controlled Shipping Solutions for Diverse Industries,” Published Technical Disclosure No. 24-11857496_0002_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857496_0002_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,496.

Summary of the Inventive Concept

This inventive concept extends the core technology of the original patent to various new applications and use cases, including vaccine transportation, perishable food shipping, pharmaceutical delivery, biological sample transportation, and organ transplantation.

Background and Problem Solved

The original patent addressed the challenge of shipping diagnostic blood sample vials within a specific temperature range. However, this limited the technology's potential to other industries with similar temperature control requirements. This inventive concept tackles the problem of adapting the dual phase change material liquid suspension technology to cater to diverse industries, ensuring precise temperature control and real-time monitoring during transportation.

Detailed Description of the Inventive Concept

The new inventive concept involves the integration of the dual phase change material liquid suspension technology with advanced monitoring systems, insulation, and alarm mechanisms to create tailored shipping solutions for various industries. For instance, in vaccine transportation, the system maintains a temperature range of 2°C to 8°C for up to 48 hours, while in pharmaceutical delivery, the container's phase change materials undergo a phase transition at a temperature between 15°C and 30°C, triggering an alarm if the temperature deviates from the desired range.

Novelty and Inventive Step

The new claims introduce novel applications and use cases that were not originally considered, including the specific temperature ranges, monitoring systems, and alarm mechanisms required for each industry. The inventive step lies in the adaptation of the core technology to address the unique challenges of each new application, ensuring a non-obvious and innovative solution.

Alternative Embodiments and Variations

Alternative embodiments may include variations in the phase change material composition, container design, and monitoring systems to accommodate different industry requirements. For example, the use of different phase change materials or container shapes could be explored for specific applications.

Potential Commercial Applications and Market

The inventive concept has significant commercial potential in various industries, including healthcare, pharmaceuticals, food logistics, and biotechnology. The market demand for reliable, temperature-controlled shipping solutions is substantial, and this technology can provide a competitive edge in these industries.

CPC Classifications

SectionClassGroup
A A61 A61J1/165
A A61 A61J1/16
B B65 B65D81/18
B B65 B65D81/3813
F F25 F25D3/06
F F25 F25D2201/12
F F25 F25D2303/08222

Field of Art

Thermal packaging and temperature-controlled transportation systems, specifically for medical, biological, and pharmaceutical applications involving phase change materials and thermal insulation

Person of Ordinary Skill (PHOSITA) Profile

A professional with expertise in thermal engineering, packaging design, and materials science, possessing knowledge of phase change materials, thermal insulation techniques, and transportation requirements for temperature-sensitive products

Obviousness Rationale

A person having ordinary skill would recognize that the core technology of dual phase change material liquid suspension can be readily adapted to various temperature-sensitive transportation scenarios by modifying container design, temperature ranges, and adding monitoring systems. The fundamental thermal management principles remain consistent across different applications, making the extensions a predictable variation of the source patent's core technology.

Obvious Combinations & Variations

Source Patent Element
Temperature-controlled shipper with dual phase change material liquid suspension for blood sample transportation
PTD Variation
Extending the technology to vaccine transportation with a 2°C to 8°C temperature range and real-time monitoring
Obviousness Reasoning
A PHOSITA would recognize that modifying temperature ranges and adding monitoring systems is a routine design optimization for different temperature-sensitive products using the same core thermal management technology
Source Patent Element
Molded bottles with phase change material containers
PTD Variation
Adapting container design for different industries like organ transportation with specific temperature maintenance requirements
Obviousness Reasoning
Container shape and thermal characteristics can be predictably modified to suit different transportation needs while maintaining the fundamental dual phase change material suspension principle
Source Patent Element
Phase change material liquid suspension with temperature control
PTD Variation
Adding alarm systems to alert when temperature deviates from desired range in pharmaceutical shipping
Obviousness Reasoning
Incorporating monitoring and alert systems is an obvious enhancement for temperature-critical applications, representing a predictable technological improvement
Source Patent Element
Insulated shipping container with thermal management
PTD Variation
Expanding application to perishable food shipping with similar thermal suspension principles
Obviousness Reasoning
Transferring thermal management technologies across different product categories is a standard engineering practice with predictable results
Source Patent Element
Temperature-controlled product receptacle design
PTD Variation
Implementing data logging for tracking temperature and humidity during biological sample transportation
Obviousness Reasoning
Adding environmental tracking capabilities is a routine engineering enhancement that a skilled practitioner would find obvious when adapting the thermal packaging technology
35 U.S.C. § 103 Summary: Based on US Patent 11857496's disclosure of a temperature-controlled shipper with dual phase change material liquid suspension, the variations presented in this publication would be considered obvious to a person having ordinary skill in thermal packaging and transportation technologies. The systematic adaptation of core thermal management principles to diverse industries represents predictable technological extensions that do not rise to the level of non-obvious innovation.

Original Patent Information

Patent NumberUS 11,857,496
TitleTemperature controlled product shipper with a dual phase change material liquid suspension
Assignee(s)Packaging Technology Group, LLC