Modular Temperature-Controlled Shipping System for Real-Time Thermal Regulation

Publication ID: 24-11857496_0010_PTD
Published: October 28, 2025
Category:Future Evolutions & Paradigm Shifts

Legal Citation

pr1or.art Inc., “Modular Temperature-Controlled Shipping System for Real-Time Thermal Regulation,” Published Technical Disclosure No. 24-11857496_0010_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857496_0010_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,496.

Summary of the Inventive Concept

A next-generation temperature-controlled shipping system featuring modular, self-sustaining thermal regulation units with integrated phase change material containers, real-time temperature monitoring, and wireless communication capabilities to ensure precise temperature control and optimal thermal performance.

Background and Problem Solved

The original patent, 'Temperature controlled product shipper with a dual phase change material liquid suspension,' provided a significant advancement in temperature-controlled shipping. However, it had limitations in terms of scalability, adaptability, and real-time temperature tracking. The new inventive concept addresses these limitations by introducing a modular, self-sustaining thermal regulation unit that can be easily integrated into various shipping configurations, ensuring precise temperature control and optimal thermal performance in a wide range of applications.

Detailed Description of the Inventive Concept

The modular temperature-controlled shipping system comprises a plurality of interchangeable thermal regulation units, each configured to accommodate a specific type of temperature-sensitive product. Each thermal regulation unit features a vacuum-insulated product receptacle with a built-in heat exchanger, which rapidly adjusts the temperature of the product receptacle in response to changes in ambient temperature. The units are powered by rechargeable energy sources and are equipped with real-time temperature monitoring systems and wireless communication modules. The system's central control unit integrates the thermal regulation units, providing real-time temperature monitoring and control. Machine learning algorithms are used to analyze real-time temperature data and predict optimal thermal conditions, adjusting the phase change material composition and thermal insulation accordingly.

Novelty and Inventive Step

The new claims introduce a paradigm shift in temperature-controlled shipping by incorporating modular, self-sustaining thermal regulation units with real-time temperature monitoring and wireless communication capabilities. This inventive concept overcomes the limitations of the original patent by providing a scalable, adaptable, and highly efficient temperature-controlled shipping system.

Alternative Embodiments and Variations

Alternative embodiments of the inventive concept could include variations in the design of the thermal regulation units, such as using different types of phase change materials or incorporating additional features like humidity control or shock absorption. The system could also be adapted for use in different industries, such as pharmaceuticals, biotechnology, or food processing.

Potential Commercial Applications and Market

The modular temperature-controlled shipping system has significant commercial potential in various industries, including pharmaceuticals, biotechnology, and food processing. The system's ability to provide precise temperature control and real-time monitoring makes it an attractive solution for companies seeking to ensure the integrity of their temperature-sensitive products during transportation. The market for temperature-controlled shipping is expected to grow significantly in the coming years, driven by increasing demand for pharmaceuticals and biotechnology products.

CPC Classifications

SectionClassGroup
A A61 A61J1/165
A A61 A61J1/16
B B65 B65D81/18
B B65 B65D81/3813
F F25 F25D3/06
F F25 F25D2201/12
F F25 F25D2303/08222

Original Patent Information

Patent NumberUS 11,857,496
TitleTemperature controlled product shipper with a dual phase change material liquid suspension
Assignee(s)Packaging Technology Group, LLC