Modular Temperature-Controlled Shipping System for Real-Time Thermal Regulation
Legal Citation
Summary of the Inventive Concept
A next-generation temperature-controlled shipping system featuring modular, self-sustaining thermal regulation units with integrated phase change material containers, real-time temperature monitoring, and wireless communication capabilities to ensure precise temperature control and optimal thermal performance.
Background and Problem Solved
The original patent, 'Temperature controlled product shipper with a dual phase change material liquid suspension,' provided a significant advancement in temperature-controlled shipping. However, it had limitations in terms of scalability, adaptability, and real-time temperature tracking. The new inventive concept addresses these limitations by introducing a modular, self-sustaining thermal regulation unit that can be easily integrated into various shipping configurations, ensuring precise temperature control and optimal thermal performance in a wide range of applications.
Detailed Description of the Inventive Concept
The modular temperature-controlled shipping system comprises a plurality of interchangeable thermal regulation units, each configured to accommodate a specific type of temperature-sensitive product. Each thermal regulation unit features a vacuum-insulated product receptacle with a built-in heat exchanger, which rapidly adjusts the temperature of the product receptacle in response to changes in ambient temperature. The units are powered by rechargeable energy sources and are equipped with real-time temperature monitoring systems and wireless communication modules. The system's central control unit integrates the thermal regulation units, providing real-time temperature monitoring and control. Machine learning algorithms are used to analyze real-time temperature data and predict optimal thermal conditions, adjusting the phase change material composition and thermal insulation accordingly.
Novelty and Inventive Step
The new claims introduce a paradigm shift in temperature-controlled shipping by incorporating modular, self-sustaining thermal regulation units with real-time temperature monitoring and wireless communication capabilities. This inventive concept overcomes the limitations of the original patent by providing a scalable, adaptable, and highly efficient temperature-controlled shipping system.
Alternative Embodiments and Variations
Alternative embodiments of the inventive concept could include variations in the design of the thermal regulation units, such as using different types of phase change materials or incorporating additional features like humidity control or shock absorption. The system could also be adapted for use in different industries, such as pharmaceuticals, biotechnology, or food processing.
Potential Commercial Applications and Market
The modular temperature-controlled shipping system has significant commercial potential in various industries, including pharmaceuticals, biotechnology, and food processing. The system's ability to provide precise temperature control and real-time monitoring makes it an attractive solution for companies seeking to ensure the integrity of their temperature-sensitive products during transportation. The market for temperature-controlled shipping is expected to grow significantly in the coming years, driven by increasing demand for pharmaceuticals and biotechnology products.
CPC Classifications
| Section | Class | Group |
|---|---|---|
| A | A61 | A61J1/165 |
| A | A61 | A61J1/16 |
| B | B65 | B65D81/18 |
| B | B65 | B65D81/3813 |
| F | F25 | F25D3/06 |
| F | F25 | F25D2201/12 |
| F | F25 | F25D2303/08222 |
Section 103 Obviousness Analysis (PHOSITA)
Field of Art
Temperature-controlled shipping systems and thermal management technologies, focusing on phase change materials and product preservation, with expertise in thermal engineering, materials science, and logistics packaging
Person of Ordinary Skill (PHOSITA) Profile
A professional with advanced engineering or materials science degree, experienced in thermal packaging design, familiar with phase change materials, temperature-sensitive product transportation, and thermal regulation technologies
Obviousness Rationale
A PHOSITA would recognize that the PTD's modular thermal regulation system represents a predictable technological progression from the source patent's dual phase change material shipper. The core thermal management principles remain consistent, with the PTD introducing incremental improvements in monitoring, adaptability, and control mechanisms that would be considered routine engineering enhancements in temperature-controlled shipping technologies.
Obvious Combinations & Variations
Original Patent Information
| Patent Number | US 11,857,496 |
|---|---|
| Title | Temperature controlled product shipper with a dual phase change material liquid suspension |
| Assignee(s) | Packaging Technology Group, LLC |