Enhanced Stabilization of Phenobarbital Sodium for Injection

Publication ID: 24-11857683_0006_PTD
Published: October 28, 2025
Category:Direct Improvements & Enhancements

Legal Citation

pr1or.art Inc., “Enhanced Stabilization of Phenobarbital Sodium for Injection,” Published Technical Disclosure No. 24-11857683_0006_PTD, Published October 28, 2025, available at https://archive.pr1or.art/24-11857683_0006_PTD
This technical disclosure describes improvements that would be readily apparent to a Person Having Ordinary Skill In The Art (PHOSITA) when considered in combination with the foundational architecture disclosed in U.S. Patent No. 11,857,683.

Summary of the Inventive Concept

This invention provides a novel system, method, and composition for stabilizing phenobarbital sodium for injection, ensuring improved efficacy, safety, and efficiency in neonatal seizure treatment.

Background and Problem Solved

The original patent disclosed a lyophilized pharmaceutical composition of phenobarbital or salts thereof with an ethanol content in a specific range. However, this composition may still degrade over time, leading to impurities and reduced efficacy. The present inventive concept addresses these limitations by introducing a system and method for minimizing total impurities during reconstitution, improving storage conditions, and formulating the composition to reduce impurity formation.

Detailed Description of the Inventive Concept

The novel system comprises a lyophilized pharmaceutical composition having an ethanol content in the range from about 5000 ppm to about 70000 ppm, and a reconstitution device for mixing the lyophilized composition with a vehicle/diluent. The method involves lyophilizing a pharmaceutical composition having an ethanol content in the range from about 12000 ppm to about 25000 ppm, and storing the lyophilized composition at a temperature range of 2-8° C. to reduce degradation. The composition is formulated to reduce the formation of 2-phenyl-2-ethyl acetyl urea impurities, ensuring a total impurity content of less than 0.1% following 36 months of storage at 20-25° C.

Novelty and Inventive Step

The inventive concept's novelty lies in the integration of a reconstitution device, controlled storage conditions, and a formulation designed to minimize impurities. This combination provides a significant improvement over the original patent, as it ensures the stability and efficacy of phenobarbital sodium for injection over an extended period.

Alternative Embodiments and Variations

Alternative embodiments may include varying the ethanol content range, using different vehicle/diluents, or incorporating additional stabilizers. Variations of the method may involve adjusting the storage temperature or using different lyophilization techniques.

Potential Commercial Applications and Market

This inventive concept has significant commercial potential in the pharmaceutical industry, particularly in the treatment of neonatal seizures. The improved stability and efficacy of phenobarbital sodium for injection can lead to better patient outcomes, reduced healthcare costs, and increased market share for pharmaceutical companies.

CPC Classifications

SectionClassGroup
A A61 A61K9/19
A A61 A61K9/08
A A61 A61K31/515
A A61 A61K47/10
A A61 A61P25/08

Field of Art

Pharmaceutical formulation and drug delivery, specifically focused on lyophilized injectable compositions for neurological treatments, with expertise in pharmaceutical chemistry, stabilization techniques, and parenteral drug preparation

Person of Ordinary Skill (PHOSITA) Profile

A pharmaceutical scientist or formulation engineer with advanced degree in pharmaceutical sciences, experience in drug stability testing, lyophilization techniques, and injectable medication development, familiar with impurity management and pharmaceutical preservation strategies

Obviousness Rationale

A PHOSITA would recognize that the PTD represents a predictable variation of the source patent's core teachings, extending the original phenobarbital sodium stabilization method through incremental modifications in ethanol content range, storage conditions, and impurity management that would be considered routine optimization within pharmaceutical formulation development.

Obvious Combinations & Variations

Source Patent Element
Lyophilized phenobarbital sodium composition with 12000-50000 ppm ethanol content
PTD Variation
Expanding ethanol range to 5000-70000 ppm and adding a reconstitution device
Obviousness Reasoning
Routine design variation exploring known concentration ranges with predictable stabilization outcomes, representing standard pharmaceutical engineering practice of incremental formulation optimization
Source Patent Element
Storage of lyophilized composition at 20-25°C
PTD Variation
Alternative storage at 2-8°C with controlled humidity environment
Obviousness Reasoning
Known temperature variation technique for pharmaceutical preservation, representing a predictable modification to enhance stability through standard environmental control methods
Source Patent Element
Total impurities not exceeding 0.2% after 36 months
PTD Variation
Reducing total impurities to less than 0.1% with specific focus on 2-phenyl-2-ethyl acetyl urea
Obviousness Reasoning
Incremental improvement in impurity management through targeted reduction, representing a predictable refinement of existing stabilization strategies
Source Patent Element
Phenobarbital sodium for neonatal seizure treatment
PTD Variation
Adding reconstitution device and impurity monitoring kit
Obviousness Reasoning
Logical extension of existing medical application through enhanced preparation and quality control mechanisms, representing standard pharmaceutical engineering problem-solving
Source Patent Element
Lyophilized injectable pharmaceutical composition
PTD Variation
Introducing systematic reconstitution and storage protocol
Obviousness Reasoning
Systematic refinement of existing formulation approach using known techniques, representing standard pharmaceutical development methodology
35 U.S.C. § 103 Summary: Based on the teachings of US Patent 11857683, a person having ordinary skill in pharmaceutical formulation would find the variations disclosed in the Published Technical Disclosure to represent obvious extensions of the prior art, employing routine optimization techniques and predictable modifications within the established pharmaceutical development framework, thereby rendering subsequent claims of novelty invalid under 35 U.S.C. § 103.

Original Patent Information

Patent NumberUS 11,857,683
TitleStabilization of phenobarbital sodium for injection
Assignee(s)SUN PHARMA ADVANCED RESEARCH COMPANY LIMITED